DO NOT USE A PIPE WRENCH

USE A SMOOTH WRENCH AND FULLY ENGAGE MAIN BODY WRENCH FLATS

RECOMMENDED WRENCH

INSTALLATION INSTRUCTIONS

IMPORTANT NOTICE – READ INSTRUCTIONS AND WARRANTY CAREFULLY
BEFORE INSTALLATION
Refer to the Ford® website (www.fordmeterbox.com) for additional and most recent installation instructions and product information.

WARNING:

Do not use on gas lines. Installation on gas lines can result in serious injury or death.

1. Do not use a pipe wrench (See illustrations on page 1).
2. Brass fittings can be damaged by improper handling. Protect threads. Avoid loose fitting wrenches. Do not drop. Backfill and compact carefully so the fittings and tubing/pipe are not stressed by the weight of the earth.
3. If you are unfamiliar with Ford connections, a little practice and testing in the shop before going on the job is time well spent.
4. Use Ford solid tubular metal insert stiffeners with any plastic pipe likely to distort under pressure.
5.  For best results, minimize tubing/pipe deflection at each connection and make sure each connection and clamp screw is properly tightened.
6. Inspect and test all joints, valves, and fittings for leaks before backfilling. Making repairs after backfilling is costly. If this is impossible and when several are involved, be sure to test sections of the system as job progresses instead of waiting until all services are completed.
7. Use extra care with higher water pressures (over 100 psi) and with pipe/tubing over 1″ nominal diameter.
8. Consult pipe or tubing manufacturer for specific installation requirements.

FORD® CORPORATION STOP INSTALLATION INSTRUCTIONS

INSTRUCTIONS AND PRECAUTIONS

1. Handle carefully. Protect threads. Keep valve free from dirt, sand, pipe chips. Do not drop or throw valve. Do not use a pipe wrench. (See illustrations on page 1.) Protect valve from freezing.
2. Use a suitable sealant or three rounds of PTFE tape on inlet threads.
3. Ford offers Pack Joint, Grip Joint, Quick Joint and Ultra-Tite style compression service line connections. Make sure to read and follow the proper (A, B, C or D) instructions that match the compression
   style connection supplied. See pages 9-13 for the applicable instructions.
4. Consult pipe or tubing manufacturer for specific installation requirements.
5. Use only smooth-jawed, adjustable wrenches that fully and evenly engage the product wrench flats and not on round surfaces. Loose fitting wrenches and pipe wrenches will distort the valve and cause leaks.
6. Place wrench only on wrench flats provided on valve body, not on round surfaces. Never use tapping machine to complete tightening into water main. Use 2 wrenches when connecting the service line, one
   to secure the corporation stop and one to tighten the connection.
7.  Install Corporation Stop with tee-head positioned on side as illustrated below.
8. All Ford Key Corporation Stops are factory tested and pressure rated for 100 psi (working and test) per AWWA C800. Use Ballcorp Corporation Stops for higher pressures.
9. Pressure test for leaks before backfilling. Making repairs after backfilling is costly.
10. Backfill and compact carefully under and around corporation, connection and service line to prevent ground shifts, which could damage the valve, saddle, and/or service connection.
11. Protect valve from freezing. Freezing can damage valve and cause leaks.
    

FORD® BALL VALVE, KEY VALVE AND Z VALVE INSTALLATION INSTRUCTIONS

INSTRUCTIONS AND PRECAUTIONS

1. Handle the valve carefully to avoid damage to threads, sealing surfaces and moving parts. Keep valve free of dirt, sand, pipe chips, PTFE tape or sealants. Protect the valve from freezing or serious damage may result. Do not forcibly open or close a valve if frozen. Do not drop or throw valve. Valves open counter-clockwise. Do not use a pipe wrench. Loose fitting wrenches and pipe wrenches will distort the valve and cause leaks. (See illustrations on page 1.)
2.  Use caution when tightening threaded connections. Use a suitable sealant or three rounds of PTFE tape on tapered pipe threads. Tighten the valve with a close-fitting smooth-jawed wrench only on the body
   flats provided and not on round surfaces. The use of a pipe wrench or wrenching on surfaces other than the flats may result in body distortion and valve leakage not covered by warranty. DO NOT INSERT A
   SCREWDRIVER OR OTHER OBJECT INTO THE VALVE TO TIGHTEN – DAMAGE WILL RESULT.
3. Ford offers Pack Joint, Grip Joint, Quick Joint and Ultra-Tite style compression service line connections. Make sure to read and follow the proper (A, B, C or D) instructions that match the compression connection
   supplied. See pages 9-13 for the applicable instructions.
4.  Consult pipe or tubing manufacturer for specific installation requirements.
5. Pressure test the service line and ball valve before backfilling. Making repairs after backfilling is costly. Inspect all valves, fittings, joints, and pipe. Test valves for proper operation.
6. Backfill and compact carefully under and around all components to avoid damage or stress to the curb box, valve, connections or service line. Always keep curb box properly supported to prevent damage to curb stop.
7. When possible, flush out the service line and valve following installation.
8. All Ford Key Valves, including Z valves, are factory tested and pressure rated to 100 psi (working and test) for 3/4″ and 1″, and 80 psi for 1-1/4″ – 2″ per AWWA C800. Use Ball Valves for higher pressures. Flange inverted angle key valves (FV) should not be used as a customer shut-off on the outlet side of the meter.
9. Key Valves are not designed for frequent operation. If the valve leaks, open and close to assist in reseating the key. For frequent operation, a Ball Valve is recommended.
10. All Ford valves, including those with stop & waste features must be operated in either the fully opened or the fully closed position. Z valve bodies have an arrow pointing in the correct flow direction.
11. See page 6 for Secura-Lok operation instructions. See page 5 for Stop and Waste overview.

FORD® STOP & WASTE BALL VALVES INSTALLATION INSTRUCTIONS

INSTRUCTIONS AND PRECAUTIONS

1. During installation note the flow direction indicated on the valve. The drain hole is located on the outlet side of the valve. Incorrect flow direction will cause the valve to leak constantly in the closed position.
2. If valve is to be buried, backfill with “pea” gravel around valve to keep drain hole unobstructed.
3. Handle the valve carefully to avoid damage to threads, sealing surfaces and moving parts. Keep valve free of dirt, sand, pipe chips, PTFE tape or sealants. Protect the valve from freezing or serious damage may result. Do not forcibly open or close a valve if frozen. Do not drop or throw valve. Valves open counter-clockwise. Do not use a pipe wrench. Loose fitting wrenches and pipe wrenches will distort the valve and cause leaks. (See illustrations on page 1.)
4. Use caution when tightening threaded connections. Use a suitable sealant or three rounds of PTFE tape on tapered pipe threads. Tighten the valve with a close-fitting smooth-jawed wrench only on the body flats
   provided and not on round surfaces. The use of a pipe wrench or wrenching on surfaces other than the flats may result in body distortion and valve leakage not covered by warranty.
5. Ford offers Pack Joint, Grip Joint, Quick Joint and Ultra-Tite style compression service line connections. Make sure to read and follow the proper (A, B, C or D) instructions that match the compression connection
   supplied. See pages 9-13 for the applicable instructions.
6. Consult pipe or tubing manufacturer for specific installation requirements.
7. Pressure test the service line and ball valve before backfilling. Making repairs after backfilling is costly. Inspect all valves, fittings, joints, and pipe. Test valves for proper operation.
8. Backfill and compact carefully under and around all components to avoid damage or stress to the curb box, valve, connections or service line.
9. When possible, flush out the service line and valve following installation.
10. To ensure proper valve performance the valve must be in Full Open or Full Closed position.
11. Stop and Waste Ball Valves are designed to withstand pressures up to 150 psi.

FORD® SECURA-LOK LOCKING OPERATION INSTRUCTIONS

Product is shipped/received in the unlocked open position and can be operated/cycled as a normal valve without a key (sold separately). Before operation, see precautions below. Steps for operation:
To lock valve, open or closed (see below to unlock):

1. Rotate Tee-head to desired position: open vs closed.
2. Insert key (sold separately) into lock and remove lock from Tee-head.
3. Lift and rotate Tee-head 180 degrees into locking position without cycling/operating the valve. Make sure the Tee-head is fully seated.
4. Reposition lock onto Tee-head and make sure the lock is properly engaged.
5. Tee-head is now locked.

To unlock valve:

1. Insert key (sold separately) into lock and remove lock from Tee-head.
2. Lift Tee-head and rotate 180 degrees into operating position. Make sure the Tee-head is fully seated.
3. Before turning to desired position, replace lock onto Tee-head.
4. Tee-head is now un-locked to open or close the valve.

Precautions:

1. Do not operate/cycle the valve without fully engaging the lock.
2. Keep the lock, Tee-head and the top of the valve body free from debris that could hinder proper operation.
3.  Forcing valve operation when it is in a locked position will damage the valve. Opening and closing the valves require less than 10 ft-lb. See the regular Ball Valve installations instructions (page 4) for additional information and precautions.

FORD® CHECK VALVE INSTALLATION INSTRUCTIONS

Most Ford Check Valves, angle and straight, are designed for installation on the outlet side of a water meter. The integral meter coupling nut (or flange) attaches to the meter and serves as a union fitting for easy removal of the check from the service line for inspection and maintenance.

INSTRUCTIONS AND PRECAUTIONS

1. Thoroughly flush the service line. It is recommended a strainer be installed upstream of the check valve and meter installation. Any foreign particle may foul internal check valve components.
2. Be careful when using thread sealants during installation; sealants may damage the internal parts of any check valve. Do not drop or throw valve.
3. Ford offers Pack Joint, Grip Joint, Quick Joint and Ultra-Tite style compression service line connections. Make sure to read and follow the proper (A, B, C or D) instructions that match the compression style service line connection supplied. See pages 9-13 for applicable instructions.
4. Do not use a pipe wrench. Use only smooth-jawed, adjustable wrenches that fully engage the product wrench flats and not on round surfaces. Loose fitting wrenches and pipe wrenches will distort the valve and cause
   leaks. (See illustrations on page 1.)
5. Make sure the direction of flow arrow on the check valve matches the water flow direction in the system. Place wrench only on flats provided. Wrench placement at any other location could damage the check valve.
6. Install the check valve in an accessible location with ample clearance so inspection and maintenance of the valve can be easily accomplished.
   Note: Check valves are mechanical devices subject to fouling, wear and mineral deposits. Inspection and maintenance are critical for continued operation. Repair kits are available and listed in the Ford Meter Box
   Product Catalog.
7. Install the check valve in an area safe from freezing.
   Caution: Thermal water expansion in the water heater can cause excessive pressure to build within a closed system (when a check valve is installed). Appropriate pressure relief valves or expansion tank systems should be installed at or near the water heater.
8. Consult pipe or tubing manufacturer for specific installation requirements.
   

A. FORD® PACK JOINT CONNECTION INSTRUCTIONS

Steps for Installation

1. Make sure pipe/tubing is round. On copper tubing, use a rounding tool. Remove burrs. Clean or scrape off any dirt or corrosion so the surface is smooth.
2. When using plastic pipe or tubing, install proper size solid Ford tubular metal insert stiffener in the pipe/ tubing.
3. After selecting the proper size Pack Joint fitting, loosen the Pack Joint nut and insert the tubing so the end of the tubing is well past the rubber seal gasket.
4. Tighten Pack Joint nut 1 to 1-1/2 rotations after gasket starts to compress. Do not use a pipe wrench. If  clamp screw is not accessible, reposition by further tightening Pack Joint nut.
5. To ensure against blowout of pipe, tighten the clamp screw very securely. A socket or box end wrench is
   preferable to a screwdriver. Avoid overtightening. Clamp ends are not designed to touch.
6. Pressure test for leaks before backfilling.
7. Backfill under and around the fitting, connection and service line to prevent ground shifts and leakage.
8. Consult pipe or tubing manufacturer for specific installation requirements.

B. FORD® GRIP JOINT CONNECTION INSTRUCTIONS

Steps for Installation

1. Make sure pipe/tubing is round. On copper tubing, use a rounding tool. Remove burrs. Clean or scrape off any dirt or corrosion so the surface is smooth.
2. When using plastic pipe or tubing, install proper size solid, Ford tubular metal insert stiffener in the pipe/tubing.
3.  After selecting the proper size Grip Joint fitting, loosen the grip nut and insert tubing into the nut through the grip ring and gasket. The tubing should be inserted into the fitting so the end of tubing is well past the rubber seal gasket and at least 1/8″ from the bottom of the socket. (The grip nut can also be disassembled from the fitting as long as the internal parts are kept in the order shown in the diagram above.)
4. For best results, hold the body of the Grip Joint fitting stationary against a stable surface with a smooth-jawed wrench while tightening the nut to prevent body rotation/movement. Tighten the nut 1-1/2 to 2-1/2 rotations past hand tight. Do not use a pipe wrench.
5. Pressure test for leaks before backfilling.
6. Backfill under and around the fitting, connection and service line to prevent ground shifts and leakage.
7. Consult pipe or tubing manufacturer for specific installation requirements.

C. FORD® QUICK JOINT CONNECTION INSTRUCTIONS

Steps for Installation

1. Make sure pipe/tubing is round. On copper tubing, use a rounding tool if necessary. Remove burrs. Clean or scrape off any dirt or corrosion so the surface is smooth.
2. Use proper size Ford solid tubular metal insert stiffeners with any plastic pipe that is likely to distort or cold flow under pressure of the Quick Joint rubber or gripper.
3. The tubing should be inserted into the fitting so the end of the tubing is well past the rubber seal gasket and at least 1/8″ from the bottom of the socket.
4. Tighten Quick Joint nut until it contacts the machined sleeve stop. Do not use a pipe wrench.
5. Pressure test for leaks before backfilling.
6. Backfill under and around the fitting, connection and service line to prevent ground shifts and leakage.
7. Consult pipe or tubing manufacturer for specific installation requirements.

D. FORD® ULTRA-TITE CONNECTION INSTRUCTIONS

Steps for Installation

1. Handle fittings carefully before and during installation. Protect threads. Do not drop or throw the fitting. Keep fitting clean and free from dirt, sand, chips, etc. Foreign materials can interfere with proper service line restraint and seal.
2. DO NOT USE ON METALLIC OR PVC PIPE/TUBING. Ultra-Tite fittings are for use on certain PE and PEX pipe or tubing only. Make sure the PE or PEX pipe or tubing is compatible with the Ultra-Tite fitting being installed. Each fitting is specifically designed to fit either SIDR7 PE pipe (IPS) or SDR9 (CTS) PE and PEX tubing. Do not use an insert with PE pipe and PE tubing. PEX tubing and pipe must meet ASTM F876 and AWWA C904 requirements and PEX must be installed with Ford Meter Box Inserts.
3. Use caution when tightening all threaded connections. Use a suitable sealant or three rounds of PTFE tape on pipe threads. Use a smooth-jawed, closely-fitting wrench on the wrench flats. Do not use a pipe wrench. A pipe wrench across the round portion of the fitting can distort the body and prevent proper service line restraint and seal. A pipe wrench can also distort the body under wrench flats.
4. Important: Cut pipe/tubing with a tube cutter to ensure a square cut. Properly bevel the end of pipe or tubing before making the connection to assist insertion and prevent o-ring damage. Use of a chamfer tool is highly recommended. Make sure the pipe/tubing is clean, round and not nicked or cut. Do not use lubricant or sealant. Do not use an insert. Continued on next page
   Continued from previous page Ford® Ultra-Tite
5. Align the pipe/tubing with the fitting and push the pipe/tubing straight into the fitting, well into the socket to ensure a complete and well-supported connection. A deflected insertion can cause the pipe end to interfere with the internal components and prevent a proper connection. Make sure pipe/tubing remains snaked with plenty of slack between connections.
6. Pressure test for leaks before backfilling.
7. Consult pipe or tubing manufacturer for specific installation requirements.
8. Backfill and compact carefully under and around the fitting, connection and service line to prevent ground shifts and leakage.

REMOVAL:
A removal tool (UTRT-520200) is required to disconnect the pipe/ tubing from the Ultra-Tite fitting.

1.  Slide the tool between the pipe/tubing and the fitting to relieve gripper engagement. (Two removal tools are required for 1″ fittings.) Pull pipe from fitting.
2. Discard the used gripper (do not reuse) and replace with new gripper. Insert larger gripper diameter first. Replace o-ring if damaged.
   

WARRANTY – READ BEFORE INSTALLING

All merchandise is warranted to be free from defects in material and factory workmanship for one year from date of shipment from our factory. We will provide, free of charge, new products in equal quantities for any that prove defective within one year from date of shipment from our factory. Manufacturer shall not be liable for any loss, damage, or injury, direct or consequential, arising out of the use of or the inability to use the product. Before using, user shall determine the suitability of the product for user’s intended use and user assumes all risk and liability whatever in connection therewith. No claims for labor or consequential damage will be allowed. The foregoing may not be changed except by agreement signed by an officer of the Manufacturer. No other warranties are applicable or may be implied, including the implied warranty of merchantability and the implied warranty of fitness for particular purpose and any warranty relating to infringement or the like, all of which are disclaimed.

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Generator
OPERATOR’S MANUAL

MODEL#: FG11050PBE
ITEM#: F2E900E891

Warning: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
www.fordpower.cc

TABLE OF CONTENTS
Introduction. ……………………………………………………………………………………………………………………………………………………….3 Product Specifications. ………………………………………………………………………………………………………………………………3 Parts Ordering / Customer Service. ……………………………………………………………………………………………………………..3
Safety Rules. ………………………………………………………………………………………………………………………………………………………4 Safety Symbols. ………………………………………………………………………………………………………………………………………..4 Safety Instructions ……………………………………………………………………………………………………………………………………4
Features………………………………………………………………………………………………………………………………………………………………7 Assembly …………………………………………………………………………………………………………………………………………………………..9
Unpacking……………………………………………………………………………………………………………………………………………….. 9 Packing List . …………………………………………………………………………………………………………………………………………… 9 Remove Shipping Bracket …………………………………………………………………………………………………………………………10 Attaching Wheels …………………………………………………………………………………………………………………………………..1. 0 Installing support leg ………………………………………………………………………………………………………………………………..1. 0 Attaching battery cable …………………………………………………………………………………………………………………………….11 Installing the handles ………………………………………………………………………………………………………………………………..1. 1 Adding Oil/Checking engine oil …………………………………………………………………………………………………………………..12 Adding Fuel. ……………………………………………………………………………………………………………………………………………13 Connecting Generator to an Electrical System. …………………………………………………………………………………………..13
Operation …………………………………………………………………………………………………………………………………………………………14
Grounding the Generator ……………………………………………………………………………………………………………………………14 How to Start Engine. ………………………………………………………………………………………………………………………………..14 How to Stop Engine. ………………………………………………………………………………………………………………………………..15 Receptacles and Extension Cords………………………………………………………………………………………………………………15 Don’t Overload Generator………………………………………………………………………………………………………………………….16 Wattage Reference Guide. ………………………………………………………………………………………………………………………..17 Cold Weather Operation. ………………………………………………………………………………………………………………………….18 Maintenance . …………………………………………………………………………………………………………………………………………………….1. 9 Maintenance Schedule . ……………………………………………………………………………………………………………………………19 Changing Oil . …………………………………………………………………………………………………………………………………………20 Engine Maintenance ………………………………………………………………………………………………………………………………..21 Maintaining Fuel Valve. …………………………………………………………………………………………………………………………….22
How to Store . ………………………………………………………………………………………………………………………………………..23
Troubleshooting . ………………………………………………………………………………………………………………………………………………24
Diagrams……………………………………………………………………………………………………………………………………………………………25
Warranty ……………………………………………………………………………………………………………………………………………………………26

INTRODUCTION

Thank you for purchasing this superior quality portable generator from Ford Power Equipment. When operating and maintaining this product as instructed in this manual, your generator will give you many years of reliable service.

Product Specifications: This generator is an engine-driven, revolving field, alternating current (AC) portable generator. It is designed to supply electrical power to operate tools, appliances, camping equipment, lighting, or serve as a back up power source during power outages.

AC Output
Engine Engine Oil Fuel Tank

GAS

Rated Wattage

9000W (9.0kW)

Rated Voltage

120V/240V

Rated Frequency

60Hz

Rated Ampere

75A / 37.5A

Rated Output

9.0kVA

Maximum Output

11.05kVA

457cc OHV, 4 Stroke, Air Cooled

10W30 – 38oz (1.1L)

6.6 Gal (25L) Unleaded Gasoline

LPG 8100W (8.1kW) 120V/240V 60Hz 67.5A / 33.8A 8.1kVA 10.5kVA

The emissions control system for this generator is compliant with all standards set by the U.S. Agency.

How to contact us: To order parts, receive warranty assistance, or other services inquiries, you can contact us by internet at www.fordpower.cc
PULSAR PRODUCTS INC 2051 S Lynx Place
Ontario, California, U.S.A 91761
Record the following information bellow for service or warranty assistance.
Date of Purchase: Model Number: Item Number: Serial Number:

SAVE THIS MANUAL FOR FUTURE REFERENCE
This manual contains important information regarding safety, operation, and maintenance.

3

SAFETY RULES

Safety Symbols WARNING!
CAUTION!

Indicates a potentially hazardous situation which could result in serious injury or death if not avoided.
Indicates a potentially hazardous situation which could result in damage to equipment or property.

Toxic Fumes

Risk of fire

Risk of explosion

Risk of electric shock

Hot surface

Lifting hazard

Safety Instructions
The manufacturer cannot anticipate every possible hazardous circumstance that the user may encounter. Therefore, the warnings in this manual, on tags, and on affixed decals are not all-inclusive. To avoid accidents, the user must understand and follow all manual instructions and use common sense.

WARNING!

Read and understand this manual in its entirety before operating this generator. Improper use of this generator could result in serious injury or death.

WARNING!

Do not operate indoors or in a confined space preventing dangerous carbon monoxide gas from dissipating.

· Using a generator indoors WILL KILL YOU IN MINUTES!

· Carbon monoxide gas is a poisonous, odorless gas that can cause headache, confusion, fatigue, nausea, fainting,

sickness, seizures, or death. If you start to experience any of these symptoms, IMMEDIATELY get fresh air and seek

medical attention.

· Never use indoors, in a covered area, or in a confined space, even if doors and windows are open.

· Install a battery operated carbon monoxide alarm near bedrooms.

· Keep exhaust from this unit from entering a confined area through windows, doors, vents, or other openings.

· When working in areas where vapors could be inhaled, use a respirator mask according to all of its instructions.

WARNING! Engine exhaust contains chemicals that lead to cause cancer and birth defects. · Always wash hands after handling generator.

WARNING!

To reduce the risk of serious injury, avoid attempting to lift the generator alone. 4

SAFETY RULES

WARNING! Never exceed generator’s wattage / amperage capacity. This could damage the generator
and / or connected electrical devices. · Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator.
WARNING! Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do
so could damage the generator and / or connected electrical devices. · Always start the engine and let it stabilize before connecting any electronic devices. · Disconnect all electronic devices before stopping the engine.
WARNING! Starter and other moving parts can catch on clothing, jewelry, and hair.
· Do not wear loose clothing or gloves. · Remove jewelry or anything else that could be caught in moving parts. · Tie back or wear protective head covering to contain long hair.

WARNING!

Keep engine away from flammable objects and other hazardous materials.

· The fuel and its vapors used to power this unit are highly flammable and could explode resulting in serious injury or death.
· Never fill or drain fuel tank indoors. · Never overfill fuel tank. If fuel spills, move the unit at least 30 feet away from the spill and wipe up any remaining fuel
on the unit before starting the engine. · Never smoke while operating or fueling this unit. · Never operate or store this unit near an open flame, heat, or any other ignition source. · Generator should have at least 5 feet of clearance from buildings or other equipment during operation. · Keep engine free of grass, leaves, or grease which are flammable. · When adding or draining fuel, unit should be turned off for at least 2 minutes to cool before removing fuel cap. If unit
has been running then the fuel cap is under pressure, remove slowly. · To keep fuel from spilling, secure unit so it cannot tip while operating or transporting. · When transporting unit, disconnect the spark plug wire and make sure the fuel tank is empty with the fuel shutoff valve
turned to the off position.

WARNING! Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which
could result in injury. · To avoid recoil, pull starter cord slowly until resistance is felt, then pull rapidly.

WARNING!

Avoid contacting hot areas of this unit.

· Use caution around the muffler, cylinder, and other engine parts as they can be extremely hot. · Allow hot components to cool before touching.

5

SAFETY RULES

WARNING!

This generator produces a very high voltage which could result in burns or electrocution causing serious injury or death.

· Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands or feet are wet.
· Always keep the generator dry. Never operate generator in rain or under wet conditions. · Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal decking or steel
work. · Never plug electronic devices into generator having frayed, worn, or bare wires. Never touch bare wires or make
contact with receptacles. · Never permit a child or unqualified person to operate generator. Keep children a minimum of 10 feet away from the
generator at all times. · If using the generator for back up power, notify the utility company. · If connecting generator to a building’s electrical system for standby power, you must use a qualified electrician to

install a transfer switch. Failure to isolate the generator from the power utility could result in serious injury or death to

electric utility workers.

WARNING!

Generator must be properly grounded to prevent electrocution.

· Only operate generator on a level surface. · Always connect the nut and ground terminal on the frame to an appropriate ground source.

WARNING! Never modify this unit in any way or modify governed speed.
· Increasing governing speed is dangerous which can result in personal injury and / or damaged equipment. · Decreasing governing speed adds an excessive load and can damage equipment. · Only when operating at the preset governing speed will this generator will supply the correct rated frequency and
voltage.

WARNING! Only use this unit as intended or serious injury or death could result.
· Do not bypass any safety device. Moving parts are covered with guards. Make sure all protective covers are in place. · Never transport or make adjustments to this unit while it is running. · Never insert objects through cooling slots.

WARNING! Never operate this unit if there are any broken or missing parts and only use Ford Power
Equipment replacement parts specifically designed for this unit.
· Improper treatment of generator can damage the unit and shorten it’s life. · Always repair this unit as specified in this manual. If you have any questions contact your dealer or consult a qualified
service center. · Shut generator off if electrical output is missing, unit vibrates excessively or begins to smoke, spark or emit flames.
PROP 65 WARNING: This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
6

FEATURES
A B C D
W
F E G

A – CIRCUIT PROTECTORS B – HOUR METER C – MAIN CIRCUIT BREAKER D – START/ON/OFF SWITCH

E – 120 / 240 VOLT AC, 50 AMP RV OUTLET(NEMA14-50). F – 120 VOLT AC, 30 AMP TWIST LOCK RECEPTACLE (NEMA L5-30). G – TWO 120 V GFCI DUPLEX RECEPTACLES. W – FUEL SELECTOR SWITCH
7

FEATURES

H I J
K
L
M N
O
H – FUEL GAUGE I – FUEL TANK VAPOR VENT J – GENERATOR FRAME K – CHOKE LEVER L – AIR FILTER M – HANDLES & GRIPS N – OIL DRAIN PLUG O – SUPPORT LEG (FOOT)

P Q
R
S T U V
P – FUEL TANK Q – FUEL FILL CAP R – FUEL VALVE (ON/OFF) S – RECOIL STARTER GRIP T – OIL FILL (DIPSTICK) U – BATTERY V-NO FLAT FOAM FILLED TIRES

8

ASSEMBLY

Unpacking
1. Place box on a level surface. 2. Remove all items from box except the generator. Make sure all items listed on the packing list are included and not
damaged. 3. Cut down the sides of box being careful to avoid hitting the generator. 4. Leave generator on box to install wheel assembly.

Packing List
Check all loose parts to the following list. Contact your dealer if any loose parts are not included.

Description

Qty

Generator

1

Quick Start Guide

1

4-Cycle engine oil (SAE10W-30) 1

Spark Plug Wrench

1

Toolkit Phillips screwdriver

1

Combination Wrench

2

Funnel

1

Handles

2

Bushings (Flanged)

4

One stage regulator

1

Description

Qty

M8 x 45mm Hex Bolts for Handle 2

M8 Flanged Nuts for Handle

2

Wheel

2

Axle

2

Hair pin

2

Hub Cap

2

Screw, Self-Tapping

2

Washer

2

Supporting Leg

1

M8 x 16mm Hex Bolts for Foot 2

M8 Flanged Nuts for Foot

2

++

++

++ +

10W30 OIL

8 – 10

(

+

) + 10 – 13

9

ASSEMBLY
Remove Shipping Bracket (See fig 1)
· Remove and discard the two RED shipping brackets and mounting hardware before starting the Generator.
Attaching Wheels (See fig 2)
· Parts needed – 2 wheels, 2 axles, 2 hair pins, 2 washers, 2 hub caps and 2 self-tapping screws. · Raise or tilt generator so you can slide the wheel axle pin into the wheel, the washer, the wheel mounting hole located
on the side of the frame. · Secure the wheel assembly by reinserting a hair pin through hole at the end of the wheel axle and pressing until it locks
into place. · Install hub cap to the wheel until “Click”. Install self-tapping screw, until the screw is snug. · Repeat process on the other side of the generator to install the second wheel.

Fig 1

Fig 2

Installing Support Leg (See fig 3)
· Parts needed – Support leg & M8 screw (2). · Raise the front end of the generator high enough to gain access to the bottom of the frame. Securely position props
underneath to support. · Line up holes on the support leg bracket to the holes on the front of the generator frame. · Attach the support leg using M8 screws (2).

Fig 3

Fig 4

10

ASSEMBLY
Attaching Battery Cable (See fig 4)
· Parts needed – Black and Red battery cable · The Red (+) Connector should be attached to the battery first. · Remove the screw from the battery terminal. · Place the screw through the eyelet and tighten the screw and make sure the terminal will not touch any part of the frame. · Install the Red protection boot. · Repeat these steps for the Black (-) Terminal.
CAUTION! Be careful not to short across the terminals when installing. Shorting the terminals together
can cause sparks, damage to the battery or generator, or even burns or explosions. Cover the terminals with the rubber covers When removing the battery for replacement: Remove the nut and bolt first from the negative (Black) post, then from the positive (Red) post, being careful not to short across the terminals. Always abide by the safety warnings provided with the battery. Remove the battery and dispose of it according to your local and state regulations.
WARNING! Battery posts, terminals, and accessories contain lead and lead compounds known to cause
cancer and reproductive harm. · Always wash hands after touching battery.
Installing The Handles (See fig 5)
Fig 5
Fig 6 11

ASSEMBLY

NON-SPILLABLE
SEALED BATTERY
This is a ready filled, activated sealed battery.
Never remove strip. Refer to owner’s manual or instruction sheet for charging procedures.

! DANGER/POISON

SHIELD EYES. EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJURY

NO
SPARKS FLAMES

SULFURIC ACID
CAN CAUSE BLINDNESS OR

SMOKING SEVERE BURNS

FLUSH EYES IMMEDIATLEY WITH WATER
GET MEDICAL HELP FAST

WARNING!

PROPOSITION 65 WARNING

Wear Eye Protection Never Reverse Pole Connections

Battery posts,terminals,and related accessories contain lead and lead compounds,chemicals known to the State of California to cause cancer and reproductive harm.

Never turn the battery upside down

Wash hands after handling.

DO NOT Smoke near the battery

If electrolyte contact the skin wash the area immediately with clean water

If you get electrolyte contact with your eye,rinse immediately with clean water

and seek medical attention

NOTICE:

If the Generator is stored for over six months the battery will need to be removed and charged

Pb

Antidotes for battery acid

CONTACT TREATMENT

External Internal

Flush with water.
Drink large quantities of milk or water, followed by milk of magnesia, vegetable oil or beaten eggs. Get immediate medical attention.

Eyes

Flush with water. Get immediate medical attention.

Adding / Checking Engine Oil (See fig 7)
· Place generator on a level surface. · Remove the crankcase dipstick to ensure you do not overfill the engine. · Insert a funnel into the crankcase dipstick hold and carefully add 4-Cycle engine oil (SAE10W- 30) to empty reservoir
until oil reaches the outer edge of the oil fill hole (crankcase dipstick hole). · Be sure to replace dipstick before attempting to start the engine. · To check oil, set generator on a level surface, wipe dipstick clean, then reinsert dipstick without rethreading.

12

ASSEMBLY

Adding Fuel (See fig 8)
· Set generator on a clean and level surface in an area that is well ventilated. · Remove fuel cap. · Insert a funnel into the fuel tank and carefully pour gasoline into the tank until fuel level reaches 1 ½ inches below the
top of the neck. Be careful not to overfill the tank to provide space for fuel expansion.

CAUTION!

You must add oil before first operating this generator. Always check oil level before each operation.
DO NOT USE E15 OR E85 FUEL IN THIS UNIT. IT IS A VIOLATION OF FEDERAL LAW AND WILL DAMAGE THE UNIT AND VOID YOUR WARRANTY.

10W30 OIL

GUansloelaindeed

Fig 7

Fig 8

Connecting Generator to an Electrical System
· If connecting generator to a building’s electrical system for standby power, you must use a qualified electrician to install a transfer switch. The power from the generator must be isolated from the circuit breaker or alternative power source. The connection must comply with all electrical codes and applicable laws.

WARNING!

This generator produces a very high voltage which could result in burn or electrocution causing serious injury or death.

· Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands or feet are wet.
· Always keep the generator dry. Never operate generator in rain or under wet conditions. · Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal decking or steel
work. · Never plug electronic devices into generator having frayed, worn, or bare wires. Never touch bare wires or make
contact with receptacles. · Never permit a child or unqualified person to operate generator. Keep children a minimum of 10 feet away from the
generator at all times. · If using the generator for back up power, notify the utility company. · If connecting generator to a building’s electrical system for standby power, you must use a qualified electrician to
install a transfer switch. Failure to isolate the generator from the power utility could result in serious injury or death to electric utility workers.

13

OPERATION

Grounding the Generator (See fig 9)

The ground terminal located on the back of the generator frame must always be used

to connect generator to a driven ground rod. Connect the ground terminal to the driven

ground rod with a No 8 AWG (American Wire Gauge) copper wire. The wire connects

to the terminal between the lock washer and nut. Tighten the nut securely to ensure

proper connection. Grounding the generator protects you from electric shock that

results from a build up of static electricity or undetected ground faults.

Fig 9

WARNING!

Generator must be properly grounded to prevent electrocution.

· Only operate generator on a level surface. · Always connect the nut and ground terminal on the frame to an appropriate ground source.
How to Start Engine (See fig 10-16)
· Place generator on a level surface. All electrical loads MUST be disconnected from generator. GAS
· Turn fuel valve to the ON position. (See fig 11) · Turn the fuel selector to “GAS” position (See fig 12) · Slide the choke lever to the “Choke” position. (See fig 13) SKIP THIS IF THE ENGINE IS WARM OR HOT. · For electric start, Push and hold the engine START/ON/OFF switch in the “START” position. Do not hold the START/ ON/OFF switch in the “Start” position for more than 15 seconds. Allow 1 minute between starting attempts. (See fig14) · For manual start, turn the engine START/ON/OFF switch to the “ON” position. Pull the recoil handle (starter cord) slowly until resistance is felt, then pull rapidly. (See fig 15) · Let engine run for several seconds and then gradually, as engine warms up, slide the choke lever towards the “RUN” position until the choke is fully slid to the “RUN” position. (See fig 16)
LPG · Turn the fuel selector to “LPG” position (See fig 12) · Connect the propane hose to the intake nozzle of regulator ; Open the valve of LPG bottle (See fig 10) · Slide the choke lever to the “Choke” position. (See fig 13) SKIP THIS IF THE ENGINE IS WARM OR HOT. · For electric start, Push and hold the engine START/ON/OFF switch in the “START” position. Do not hold the START/ ON/OFF switch in the “Start” position for more than 15 seconds. Allow 1 minute between starting attempts. (See fig14) · For manual start, turn the engine START/ON/OFF switch to the “ON” position. Pull the recoil handle (starter cord) slowly until resistance is felt, then pull rapidly. (See fig 15) · Let engine run for several seconds and then gradually, as engine warms up, slide the choke lever towards the “RUN” position until the choke is fully slid to the “RUN” position. (See fig 16)

CHOKE

RUN

CHOKE LEVER

Fig 10
START
Fig 14 Electric Start

Fig 11
START

Fig 12

CHOKE

WAIT 5sec
RUN

CHOKE LEVER

Fig 15 Recoil Start
14

Fig 16

Fig 13
SKIP THIS IF THE ENGINE IS
WARM OR HOT.

OPERATION

WARNING!

Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do so could damage the generator and / or connected electrical devices.

· Always start the engine and let it stabilize before connecting any electronic devices.

· Disconnect all electronic devices before stopping the engine.

WARNING!

Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which could result in injury.

· To avoid recoil, pull starter cord slowly until resistance is felt, then pull rapidly.

Battery Charger for Electric Starter
Keep the generator battery fully charged and ready to use to avoid the need to use the recoil starter to start the generator manually.

How to Stop Engine (See fig 17-19)
· All loads MUST be disconnected from the generator. Never start or stop the engine with electrical devices plugged in to the receptacles.
· Turn the engine START/ON/OFF switch to the “OFF” position. · Turn the fuel valve to the “OFF” position.

2 START

Fig 17

Fig 18

Fig 19

Receptacles and Extension Cords
Only use high quality, well-insulated, grounded extension cords in good condition with generator receptacles. Follow each load manufacturer’s power rating recommendation when selecting receptacle and extension cord.

This generator is equipped with the following receptacles:
· Two 120 V GFCI duplex Receptacles.
· 120 Volt AC, 30 Amp twist lock receptacle (NEMA L5-30). · 120 / 240 Volt AC, 50 Amp RV Outlet(NEMA14-50). 120 Volt AC, 20 Amp receptacle
· This receptacle has a 20 Amp push-to reset circuit breaker to protect against overload. · Each socket is rated to operate 120 Volt, AC, single phase, 60Hz loads requiring up to 2400 watts (2.4 kW) at 20 Amps. · Use extension cords having a minimum rating of 125 Volts AC, 20 Amps.
· L5-30 is rated to operate 120 Volt, AC, single phase, 60Hz loads requiring up to 3600 watts (3.6 kW) at 30 Amps. 120 /

240 Volt AC, 30 Amp locking receptacle
· This receptacle has a 30 Amp push-to reset circuit breaker to protect against overload. · This receptacle is rated to operate 120 Volt, AC, single phase, 60Hz loads requiring up to 3600 watts (3.6 kW) at 30 Amps. It is also rated to operate 240 Volt AC, single phase, 60Hz loads requiring up to 7,200 watts (7.2 kW). · Use a NEMA L14-30 plug with this receptacle. · Use a 4-wire cord rated for 240 Volts AC, 30 Amps to the plug. You can use the same 4-wire cord to operate a 120 Volt load.

15

OPERATION

CAUTION! Do not connect 3-phase loads to generator.

Extension Cord Selection
Refer to the below table to ensure the extension cord used has the capacity to carry the required load. If the size of the cable is inadequate it can cause a voltage drop, which can damage the electrical device and cord.

Current (Amps)
2.5 5 7.5 10 15 20 25 30

Load (Watts) 230V 600 1200 1800 2400 3800 4800 6000 7200

Maximum Cord Length

#8 Wire

#10 Wire

X

1000 ft.

X

500 ft.

X

350 ft.

X

250 ft.

X

150 ft.

175 ft.

125 ft.

150 ft.

100 ft.

125 ft.

65 ft.

#12 Wire 600 ft. 300 ft. 200 ft. 150 ft. 100 ft. 75 ft. X X

#14 Wire 375 ft. 200 ft. 125 ft. 100 ft. 65 ft. X X X

#16 Wire 250 ft. 125 ft. 100 ft. 50 ft. X X X X

Moving the Generator
· Disconnect any electronic devices from generator then turn generator off. · Turn fuel valve to the “OFF” position. · Tilt generator until it balances on wheels. Roll machine to desired location. · If the generator must be carried, fold handle to the down position. Never lift or carry generator by its handle.

CAUTION!

This product is heavy and requires several people to lift. Lift and lower with your legs by bending at the knees, not your back, to avoid injury.

Don’t Overload Generator
Make sure you can supply enough rated watts and surge watts for all electronic devices connected to the generator. Rated watts refer to the power a generator must supply to keep a device running. Surge watts refer to the power a generator must supply to start an electronic device. This power surge for starting a device usually lasts between 2-3 seconds but this additional output must be taken into account when selecting the electronic devices you plan to attach to the generator. To prevent overloading the generator take the following steps:
1. Add up the total rated wattage of all electronic devices that will be connected to the generator simultaneously. 2. Estimate surge watts by adding the item(s) with the highest output (it is unnecessary to calculate the surge output for all
devices as they should be connected one at a time). 3. Add the Surge Watts to the total Rated Watts in step 1. Keep total load within generator’s power capacity.
Operating voltage and frequency requirement of all electronic equipment should be checked prior to plugging them into this generator. Damage may result if the equipment is not designed to operate within a +/- 10% voltage variation, and +/- 3 Hz frequency variation from the generator name plate ratings. To reduce the risk of damage, always have an additional load plugged into the generator if solid state equipment (such as television set) is used. A power line conditioner is recommended for some solid state applications.
16

OPERATION

Wattage Reference Guide (Wattages listed are just approximations. Check electronic device for actual wattage)

Essentials 75W Light Bulbs 18 CU Ft Refrigerator / Freezer Furnace Fan ( HP) Sump Pump ( HP) Water Pump ( HP) Heating/Cooling Dehumidifier Table Fan Window AC (10k BTU) Central Air (10k BTU) Electric Blanket Space Heater Kitchen Blender Toaster (2 slice) Coffee Maker Electric Range (1 element) Dishwasher Electric Oven Electric Water Heater Laundry Room Iron Washing Machine Gas Clothes Dryer Electric Clothes Dryer

Rated Watts Surge Watts

75 each

75 each

800

2200

800

2350

1000

2000

1000

3000

650

800

800

2000

1200

3600

1500

6000

400

400

1800

1800

300

900

1000

1600

1500

1500

1500

1500

1500

3000

3410

3410

4000

4000

1200

1200

1150

3400

700

2500

5400

6750

Bathroom Hair Dryer Curling Iron Family Room X-Box or Play Station AM/FM Radio VCR Color TV (27″) Home Office Fax Machine Personal Computer (17″ Monitor) Laser Printer Copy Machine Power Tools 1000W Quartz Halogen Work Light Airless Sprayer ( HP) Reciprocating Saw Circular Saw (7 ¼”) Miter Saw (10″) Table/Radial Arm Saw Electric Drill (½ HP, 5.4 Amps) Hammer Drill Air Compressor Other Home Security System Garage Door Opener ( HP)

Rated Watts Surge Watts

1250

0

1500

0

40

0

100

100

100

100

500

500

65

0

800

0

950

0

1600

0

1000

0

600

1200

960

0

1400

2300

1800

1800

2000

2000

600

900

1000

3000

1600

4500

500

500

750

750

WARNING! Never exceed generator’s wattage / amperage capacity. This could damage the generator
and / or connected electrical devices. · Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator.

17

OPERATION
Hour Meter (See Fig 20)
The digital hour meter operates whenever the engine is running and keeps track of how many hours the unit has been used. Use this meter along with the manual to determine when and what type of service on the unit is needed. The display will show the word “LUBE” at the first 25 hours of operation and again at every 100 hours of operation after.
Fig 20
Power Management
· Start engine without anything connected to generator. · When engine has stabilized, plug in and turn on first load. It is strongly recommended to plug in devices with the largest
output first and the smallest output last to help prevent overloading the generator. · Allow generator output to stabilize (engine and attached devices run evenly) before plugging in the next load.
Cold Weather Operation
Under humid conditions where temperatures drop to 40ºF (4ºC) the carburetor and/or crankcase breather system may begin to freeze. To prevent icing take the following steps: 1. Replace any old fuel with clean, fresh fuel. 2. Use synthetic 5W-30 or SAE 5W-30 engine oil. Check oil daily or after every 8 hours of use. 3. Turn fuel valve to the open position. 4. Ensure generator is serviced according to the maintenance schedule under “Maintenance” section of manual. 5. Shelter unit from elements.
High Altitude Operation
At high altitude, the standard carburetor air/fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions. High altitude performance can be improved by specific modifications to the carburetor. If you always operate your generator at altitudes above 5,000 feet (1,500 meters), have your dealer perform this carburetor modification. This engine, when operated at high altitude with the carburetor modifications for high altitude use, will meet each emission standard throughout its useful life. Even with carburetor modification, engine horsepower will decrease about 3.5% for each 1,000-foot (300-meter) increase in altitude. The effect of altitude on horsepower will be greater than this if no carburetor modification is made.
18

MAINTENANCE

Creating a Temporary Cold Weather Shelter
In an emergency, the original shipping carton can be used as a temporary shelter. The shelter should hold enough heat created by the generator to prevent icing. 1. Cut off all flaps. 2. Cut off one of the long sides of the carton to expose the units muffler and exhaust. Do not enclose the muffler / exhaust
side of the generator. 3. Slide carton over generator. If necessary, remove the wheel assembly for fit. 4. Maintain 5 feet of clearance between the open side of box and other objects. The exposed side of the box should face
away from the wind and elements. 5. Remove shelter when temperatures reach 40ºF (4ºC).
Regular maintenance will extend the life of this generator and improve its performance. The warranty does not cover items that result from operator negligence, misuse, or abuse. To receive full value from the warranty, operator must maintain the generator as instructed in this manual, including proper storage.

WARNING!

Before inspecting or servicing this machine, make sure the engine is off and no parts are moving. Disconnect the spark plug wire and move it away from the spark plug.

Pre-Operation Steps
Before starting the engine, perform the following pre-operation steps: · Check the level of the engine oil and the fuel tank level. · Make sure the air filter is clean. · Remove any debris that has collected on the generator and around the muffler and controls. Use a vacuum cleaner to
pick up loose debris. If dirt is caked on, use a soft bristle brush. · Inspect the work area for hazards.

After Each Use
Follow the following procedure after each use: · Shut off engine.) · Store unit in a clean and dry area.

Maintenance Schedule

After First 5 Hours After 8 Hours or Daily Annually (25 hr Use)
Annually (100 hr Use)

Change Oil Clean Debris Check Engine Oil Level Check and Clean Air Cleaner Change Engine Oil (Service more often under dirty or dusty conditions) Check Muffler and Spark Arrester Service Spark Plug (Replace with NGK BP6ES, Champion N9YC or equivalent) Service Fuel Valve Inspect Muffler and Spark Arrester Check and Clean Air Cleaner, Replace Air Filter Clean Cooling System
19

MAINTENANCE
Changing Oil (See Fig 21)
· Run the Generator until the Engine is warm. · Place generator on a level surface. · Remove the crankcase dipstick. · Place an oil pan underneath the oil drainage bolt to collect used oil. · Remove the oil drainage plug and allow oil to drain completely. · Reinstall oil drainage plug, tighten securely. · Carefully add SAE 10W-30 to empty reservoir until the oil reaches the
outer edge of the oil fill hole (Crankcase Dipstick hole). · Replace crankcase dipstick.

Oil Fill & Dipstick
Oil drainage plug Fig 21

Oil Recommendations
· Do not use special additives. · Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to select the best viscosity for the
outdoor temperature range expected.

F

C

SAE 30 10W-30 Synthetic 5W-30 5W-30

104

40

86

*

68

**

30 20

50

10

32

0

14

-10

-4

-20

-22

-30

Note:

*

**

Below 40 F (4 C) the use of SAE 30 will result in hard starting. Above 80 F(27 C) the use of 10W-30 may cause increased oil Check oil level more frequently.

consumption.

20

MAINTENANCE
CAUTION! Used oil should be disposed of at an approved disposal site. See your local oil retailer for
more information.
Air Filter (See Fig 22)
A dirty air filter will reduce the life span of the engine, make it difficult to start the engine, and reduce the unit’s performance. · To clean, remove the air filter cover. · Carefully pull the air filter out by lifting up along the edges. · Remove dirt from filter by tapping on it or having it blown out. Replace with new filter annually. · Reinstall air filter so that it seals and replace air filter cover.
Checking Spark Plug (See Fig 23)
· Disconnect the spark plug wire from the spark plug. · Before removing the spark plug, clean the area around its base to prevent debris from entering the engine. · Clean carbon deposits off the electrode with a wire brush. · Check the electrode gap and slowly adjust to .700 mm – .80 mm (.028 – .031″) if necessary. · Reinstall spark plug and tighten to Torque 22.0 ­ 26.9 Nm (16-20 ft-lb). · Reconnect spark plug wire. · If spark plug is worn replace only with an equivalent replacement part. Spark plug should be replaced annually.
(BOSCH F7TC, NGK BP6ES, CHAMPION N9YC or Equivalent)
.700-.800mm

Fig 22

Fig 23

Spark Arrestor (See Fig 24)
· Inspect the spark arrestor for breaks or holes. Replace if necessary. To purchase a replacement spark arrestor contact PULSAR customer service.
· Use a brush to remove carbon deposits from the spark arrestor screen as needed. · To remove the spark arrestor: While the muffler is cool, loosen the locking clamp and slide the spark arrestor out of the
muffler. Reverse this process to install it.

Cooling System
Cooling system should only be serviced by an authorized dealer.

21

MAINTENANCE
Carburetor Adjustment
The carburetor is low emission and is equipped with a non-adjustable idle mixture valve. If adjustment is needed contact an authorized dealer.
Replacing Fuel Filter (See Fig 25)
Occasionally the fuel filter may become clogged and need replacing. To purchase a replacement fuel filter contact customer service or your local small Engine repair shop. · Turn the fuel valve to the “OFF” position. · Remove the fuel line from both sides of the filter by squeezing the ends of the retaining clip with pliers. · Slide the fuel line off. · Replace with new fuel filter. · Reinstall fuel lines to new fuel filter. · Turn the fuel valve to the “ON” position.
CAUTION! Fuel tank must be empty before replacing fuel filter. Run unit until tank is empty, if needed,
or inspect filter prior to fill-up.

Fig 24

Fig 25

Draining Fuel Tank and Carburetor
To help prevent gum deposits in the fuel system, drain the fuel from the tank and carburetor before storing the unit for long periods of time. This will help prevent starting problems in the future. If the unit is stored with fuel and the fuel becomes stale or turns gummy or to varnish the warranty does not cover this repair or service.

Draining the fuel tank
· Turn the engine OFF. · Turn the fuel valve to the OFF position. · Remove the fuel line that leads to the carburetor from the petcock by squeezing the ends of the hose clamps and
sliding the fuel line off. · If needed, install a fuel hose that will extend to a suitable fuel container large enough to catch the fuel being drained
from the tank. · Turn the fuel valve to the ON position. · When the fuel has drained from the tank, close the fuel valve and reinstall fuel line securely on petcock.
22

MAINTENANCE
Draining the carburetor · Turn the engine OFF. · Turn the fuel valve to the OFF position. · Position a suitable container under the carburetor drain screw to catch fuel; loosen the screw. · Allow fuel to drain completely into container. · Retighten drain screw.
CAUTION! Consult your local hazardous waste management in your area for the proper way to dispose
of used fuel.
Storage and Transportation of the Generator: (See Fig 26)
· Remove any debris that has collected on the generator and around the muffler and control panel. Use a brush or vacuum to remove loose dirt.
· Inspect air cooling slots. Remove any debris if obstructed. · For short-term storage, start generator once every 7 days. · For semi-long term storage, add fuel stabilizer to prevent stale fuel from causing acid and gum deposits in the fuel system
and carburetor. · For long-term storage, drain the fuel. · Store the generator indoors to prevent freezing. · The generator must be Shipped, Run and Stored in the upright position as seen in this image.
Fig 26
Engine Long Term Storage:
· Remove the spark plug and pour about 1 teaspoon of 10W30 Engine oil into the spark plug hole. Reinstall the spark plug. With the ON/OFF switch in the OFF position pull the recoil starter cord several time to coat the cylinder walls with oil.
· Slowly pull the recoil Starter until you feel the engine build compression (When you feel resistance). Leave the Engine in this state as this will prevent any corrosion on the cylinder walls if stored for a long period of time.
23

TROUBLESHOOTING

Problem
Engine is running, but AC output is not available

Cause
1. Open circuit breaker 2. Poor connection 3. Defective cord set 4. Connected device is faulty 5. Fault in generator

Engine runs well without load but bogs down when loads are connected

1. Short circuit in connected device 2. Generator is overloaded 3. Clogged fuel filter 4. Engine speed is too slow 5. Short circuit in generator

Engine will not start, shuts down during 1. ON/OFF switch set to “OFF” operation, or starts and runs rough. 2. Dirty Air filter
3. Clogged fuel filter 4. Stale fuel 5. Spark plug wire disconnected from
spark plug 6. Bad spark plug 7. Water in fuel 8. Fuel valve is in “OFF” position 9. Over choking 10. Low oil level 11. Rich fuel mixture 12. Intake valve stuck open or closed 13. Loss of engine compression 14. Dead battery 15. Engine has flooded

Engine lacks power

1. Generator is overloaded 2. Clogged fuel filter 3. Dirty Air filter 4. Engine needs servicing

Solution
1. Reset circuit breaker 2. Check and repair 3. Check and repair 4. Connect a device that is working
properly 5. Contact service department
1. Disconnect device 2. See pg 15 “Don’t overload
generator” 3. Clean or replace fuel filter 4. Contact service department 5. Contact service department
1. Turn switch to “ON” 2. Replace Air filter 3. Clean or replace fuel filter 4. Replace fuel 5. Reconnect spark plug wire 6. Replace spark plug 7. Drain fuel tank and replace fuel 8. Turn fuel valve to “ON” position 9. Turn off choke 10. Fill crankcase to proper oil level &
place generator on a level surface 11. Contact service department 12. Contact service department 13. Contact service department 14. Recharge or replace battery 15. Wait 5 minutes and recrank engine
1. See pg 15 “Don’t overload generator” 2. Clean or replace fuel filter 3. Replace Air filter 4. Contact service department

Engine “hunts” or falters

1. Choke was removed too soon 2. Clogged fuel filter 3. Carburetor is running too rich or too
lean

1. Move choke to middle position until engine runs evenly
2. Clean or replace fuel filter 3. Contact service department

24

DIAGRAMS
25

WARRANTY
Ford Power Equipment Limited 2 Year Warranty: From the date of original purchase, Ford Power Equipment warrants to the original purchaser that each portable generator sold, shall be free from defect in material and workmanship for the items and time period set forth below. Ford Power Equipment, at its discretion, agrees to repair or replace any defective part that upon examination, inspection, and testing by a Ford Power Equipment authorized service dealer, is found to be defective within the original warranty period. Ford Power Equipment will also decide upon the use of new or rebuilt parts or comparable product. Any part or product that is replaced will be retained by Ford Power Equipment. This warranty period shall not be extended and any repaired product shall be warranted for the remaining period of the original warranty. The consumer is responsible, and shall prepay all transportation costs, including returning items to the factory or warehouse. This warranty is non-transferable and proof of purchase must be presented for requesting warranty service. If a proof-of-purchase receipt is not provided, the product’s shipping date by the manufacturer will be used to determine the warranty period.
Length of Warranty: Personal use applications of this portable generator are warranted for 24 month or 500 hrs using (Whichever comes first). Proof of purchase and ofmaintenance must be provided. · 6 Month – Limited comprehensive coverage on all generator components and labor. · 12 Month – Limited coverage on generator engine and alternator components, parts only. · 24 Month – Limited coverage on generator engine components, parts only.
“Personal use” means personal residential household use or recreational use by the retail consumer. “Commercial use” means all other uses including commercial, construction, or other income producing purposes. Once a generator has been used for commercial purposes, it shall thereafter be considered as a “commercial use” generator for the purposes of this warranty. Any portable generator used for commercial use, as rental equipment or for the purpose of primary power in place of utility, will not be covered under this warranty.
Consumer Responsibilities: · Consumer is responsible for carefully reading and following all instructions in the owner’s manual. Any product that is
damaged due to misuse or abuse will not be covered by this warranty. · Consumer is responsible for all transportation costs to an authorized Ford Power Equipment Service Center. Unless
otherwise requested, ground shipping will be applied for part shipment and customer will pay any additional charges for expedited shipments. · Consumer is responsible for labor costs associated with warranted repairs twelve (12) months after the purchase date. Labor rates will only be based on normal working hours. · Consumer is responsible for maintaining generator as specified in the owner’s manual. Documentation of this maintenance may be required to cover warranty requests. · Consumer is responsible for presenting any problems with the generator to an authorized Ford Power Equipment Service Center as soon as the problem exists. Warranted repairs will be completed in a reasonable period of time, not to exceed 30 days.
26

WARRANTY
What this Warranty Does Not Cover: · Normal wear: This warranty excludes normal wear items such as filters, spark plugs, gaskets, O-rings, adapter cord
sets, wheels, and starting batteries. · Maintenance: This warranty does not apply to tune-ups or routine maintenance and does not cover any adjustments or
repairs not performed by an authorized repair facility. · Misuse: This warranty does not apply if your product has failed due to abuse, misuse, neglect, using incorrect fuels or
lubricants, overloading, overspeeding, improper maintenance, improper storage, unapproved modifications, or has been operated in any way contrary to the instructions found in the products owner’s manual. · Adverse conditions: This warranty does not apply if your product has failed due to freezing, accident or natural disasters. · Product shipment: This warranty does not apply to damage resulting from shipping, handling, or warehousing. Any damage claims to this product caused by shipment must be filed with freighter. · Other exclusions: This warranty does not apply if your product has been sold “as is” or where the factory applied serial number has been removed. Refurbished, used, demonstration or floor models are not covered by this warranty.
Where Warranty is Valid: For warranty coverage, this product must be purchased from an authorized Ford Power Equipment dealer and the warranty only extends to the original purchaser. Refurbished, used, demonstration, or floor models are not covered by this warranty. Products purchased from on-line auction websites, such as ebay, are not covered under this warranty. Products used for commercial use are not covered under this warranty.
How to Obtain Warranty Service: Take the original receipt and product to the place of purchase or mail the original receipt and product to the address found on the web site if purchased on-line. You can also locate your nearest Ford Power Equipment dealer for service or warranty questions by calling toll free at 1-888-863-7589. Ford Power Equipment recommends you retain all of your receipts covering the purchase and maintenance of your Portable Generator, but will not deny you warranty coverage as long as proof of purchase or service can be obtained.
Ford Power Equipment’s obligation under this warranty is exclusively limited to product repair or replacement and shall not be liable for any incidental or consequential damages including, but not limited to, the expense of delivering product to and from a repair center, loss or damage to personal property, loss of revenue, telephone charges, loss of time, or inconvenience. Some states, provinces or jurisdictions do not allow the exclusion or limitation of incidental damages, so the above limitation may not apply to you. The warranty gives you specific legal rights, and you may also have other rights which vary from state to state or province to province.
Rev.A 050517
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