INSTRUCTION MANUAL
24/26 inch Two Stage Gas Snow Thrower
Model # PSSAM24BS/PSS2260BS

PROBLEMS? QUESTIONS? DO NOT RETURN TO THE STORE CALL OUR CUSTOMER HELPLINE (800)791-9458 Mon-Fri 9-5 EST

Have product questions or need technical support? Please feel free to contact us!

Website: www.PowerSmartUSA.com
Toll free: 1-800-791-9458 Mon-Fri 9-5 EST
Email: [email protected]

TECHNICAL DATA

Thank you for purchasing PowerSmart products.

It is crucial and highly recommended that you read this instruction manual in its’ entirety, as this is an invaluable tool and reference point in understanding the operation of your unit.

Please register your unit online at www. Amerisuninc.com. This process will allow us to track your warranty information and update our records regarding your unit accordingly.

Important: Our company does not provide email or personal information to any third party for any reason. For any questions check our website or call customer service at (800)791 9458.

INTRODUCTION,

Thank you for purchasing a PowerSmart^t Product. This manual provides detailed information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this document. PowerSmart^t reserves the right to change this product and specifications at any time without prior notice.

Please keep this manual available to all users during the entire life of the product.

This manual contains special messages to bring attention to potential safety concerns, product damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine damage.

QUESTIONS? PROBLEMS?
To answer questions and resolve issues in the most efficient and timely manner, please contact Customer Service at (800) 791-9458, Mon-Fri 9 am-5 pm EST or email: [email protected].

NOTICE REGARDING EMISSIONS
Engines that are certified to comply with U.S. EPA emission regulations for SORE (Small Off-Road Equipment), are certified to operate on regular unleaded gasoline and may include the following emission control systems: (EM) Engine Modifications and (TWC) Three-Way Catalyst (if so equipped).

SAFETY INFORMATION

This symbol points out important safety instructions which, if not followed, could endanger the personal safety and or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.

WARNING! This machine was built to be operated according to the safe operation practices in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, hands, toes, and feet and throwing foreign objects. Failure to observe the following safety instructions could result in serious injury or even a fatal occurrence.

It is your responsibility to restrict the use of this power machine to persons who read, understand, and follow the warnings and instructions in this manual and on the machine.

ROTATING PARTS! Only use a clean-out tool to clear blockages. NEVER use your hands.
NEVER direct discharge towards persons or property that may be injured or damaged by thrown objects.
Keep people away from the unit while operating. Keep children out of the work area and under the watchful care of a responsible adult.

TRAINING
Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference.

• Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
• Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine and be trained and supervised by an adult
• Never allow “non-trained” adult personnel to operate this machine without proper instruction.
• Thrown objects can cause serious personal injury. Plan and map out your snow-throwing pattern to avoid discharge of material toward roads, bystanders, and the like.
• Keep bystanders, pets, and children at least 75 feet from the machine while it is in operation. Stop the machine if anyone enters the area.
• Exercise caution to avoid slipping or falling, especially when operating in reverse.

PREPARATION
Thoroughly inspect the area where the equipment is to be used. Remove all doormats, newspapers, sleds, boards, wires, branches, and other foreign objects, which could be hazardous and damage the auger system.

• Always wear safety glasses or eye shields during operation and while performing an adjustment or
  repair to protect your eyes, as thrown objects can ricochet and cause serious injury to the eyes.
• Do not operate without wearing adequate, winter outer gannets. Do not wear jewelry, long scarves, or other loose clothing, which could become entangled in moving parts, and wear footwear that will improve footing on slippery surfaces.
• Use a grounded “three-wire” extension cord and receptacle for all machines with electric start
• Adjust skid shoe and/or housing height to clear gravel or crushed rock surfaces.
• Disengage all control levers before starting the engine.
• Never attempt to make any adjustments while the engine is running, except where specifically recommended in the instruction manual.
• Let engine and machine adjust to outdoor temperature before starting to clear snow.

PERSONAL SAFETY

• Engine exhaust and certain vehicle components contain or emit chemicals known to cause cancer, birth defects, or other reproductive harm.
• Read, understand and follow all instructions on your snow thrower unit and in this instruction manual before attempting to assemble and operate your machine.
• Keep this instruction manual in a safe place for future and regular reference. If replacement parts are needed, refer to the Panel, Chute, Frame, and Housing Diagrams and Parts’ Listings on pages 25-30.
• Stay alert, watch what you are doing, and use common sense when operating your snow thrower unit.
• Do not use your snow thrower unit while you are tired or under the influence of drugs, alcohol, A moment of inattention while operating the snow thrower may result in severe bodily injury.
• NEVER LEAVE YOUR RUNNING SNOW THROWER UNATTENDED. Stop the engine!
• Do not leave your snow thrower unit until it has come to a complete stop.
• When stepping backward, be cautious about any obstacles beneath your feet or behind you to avoid

SERVICE

• Stop the engine before making any adjustments. Check for misalignment, breakage, or binding of moving parts, and any other conditions that may affect operation.
• If damaged, have the snow thrower unit serviced by an authorized service center using only specified, manufactured replacement parts. This will ensure that the safety of the snow thrower unit is maintained.

SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite, therefore wash your skin and change clothes immediately.

• Use only an approved gasoline container.
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
• Never fuel the snow thrower unit’s engine indoors.
• Never remove the gas cap or add fuel while the engine is hot or running.
• Allow the engine to cool at least two minutes before refueling.
• Never overfill the fuel tank.
• Replace the gasoline cap and tighten securely.
• If gasoline is spilled, wipe it off the engine and equipment. Move the machine to another Wait 5 minutes before starting the engine.
• Never store the machine or fuel container inside where there is an open flame, spark, or pilot light (e.g. furnace, water heats, space heater, clothes dryer, etc.).
• Allow the machine to cool at least 5 minutes before storing.
• Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
• If possible, remove gas-powered equipment from the truck or trailer and refuel it on the ground.
• If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock open device.

OPERATION

• Do not put hands or feet near rotating parts, in the auger impeller housing or chute assembly. Contact with the rotating parts can amputate hands and feet.
• The auger (impeller) control lever is a safety device. Never bypass its operation. Doing so makes the machine unsafe and may cause personal injury.
• The control levers must operate easily in both directions and automatically return to the disengaged (vertical) position when released.
• Never operate with a missing or damaged chute assembly. Keep all safety devices in place and
• Never run an engine indoors or in a poorly ventilated Engine exhaust containing carbon monoxide, an odorless and deadly gas.
• Do not operate the machine while under the influence of alcohol or dings.
• Muffler and engine become hot and can cause burning. Do not touch. Keep children away.
• Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards or traffic.
• Exercise caution when changing direction and while operating on slopes.
• Plan your snow-throwing pattern to avoid snow discharge towards windows, walls, cars, etc., thus avoiding possible property damage or personal injury caused by ricocheting debris.
• Never direct discharge at children, bystanders, and pets or allow anyone in front of the machine.
• Do not overload machine capacity by attempting to clear snow at too fast of a rate… Remember! Slow and steady operation is best to avoid clogs of snow being impelled too rapidly.
• Never operate this machine without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk, never run.
• Disengage power to the auger system (auger/impeller) by releasing the auger control (lever) when transporting or not in use.
• Never operate machines at high transport speeds on slippery surfaces. Look down and behind and use care when backing up.
• If the machine should start to vibrate abnormally, stop the engine, disconnect the spark plug wire, and ground it against the engine. Inspect thoroughly for damage. Repair any damage before starting and operating.
• Disengage all (drive and auger) control levers and stop the engine before you leave the operation position (behind the handles).
• Wait until the auger /impeller comes to a complete stop before unclogging the chute assembly, making any adjustments or inspections.
• Never put your hand in the discharge or collector openings. Always use the clean-out tool provided to unclog the discharge opening. Do not unclog chute assembly while the engine is running. Shut off the engine and remain behind handles until all moving parts have stopped before unclogging.
• Use only attachments and accessories approved by the manufacturer (e.g. wheel weights, tire chains, cabs, etc.).
• When starting the engine, pull the cord slowly until resistance is felt, then pull rapidly, Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go. Broken bones, fractures, bruises, or sprains could result.
• If situations occur which are not covered in this manual, use care, and good judgment to contact customer support for assistance.

MAINTENANCE

• Never tamper with safety devices. Check their proper operation regularly. Refer to the maintenance and adjustment sections of the manual.
• Before cleaning, repairing, or inspecting the machine disengage all control levers and stop the engine.
• Wait until the auger impeller comes to a complete stop. Disconnect the spark plug wire to prevent unintended starting.
• Check bolts and screws for proper tightness (every time before & after use) as engine vibration could cause hardware to loosen.
  This process will keep the machine in safe working condition. Also, visually inspect the machine for any damage.

• Verify that the auger gearbox, located between your right and left auger blades, has substantial lubricant in the casing.
  The gearbox fill and drain plugs (bolts) are the only “vertical” plugs (bolts) on the gearbox assembly when viewed in the standing position. The top plug (bolt) is used for filling…the bottom plug (bolt) is for draining. Simply remove the top plug (bolt) for verification of lubricant, as it should be inside. To drain, simply remove the bottom plug (bolt).

• Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
• Snow thrower auger belts, shave plates, shear pins and skid shoes are subject to wear and damage, therefore it is expected that the owner assumes personal responsibility for the maintenance (removal & installation) of these items.
• For your safety protection, frequently check all components and replace them with original equipment manufacturers (OEM) parts only. Use of parts that do not meet the original equipment specifications may lead to improper performance and compromise safety.
• Check (drive & auger) control lever (handles) and cables periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator’s manual for instructions.
• Maintain or replace safety and instruction labels, as necessary.
• Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
• Prior to storing, run the machine for a few minutes to clear snow from the machine and prevent freeze-up of auger impeller and completely wipe down unit, while inspecting for frozen components.
• Never store the machine or fuel container inside where them is an open flame, spark, or pilot light such as water heater, furnace, clothes dryer, etc.
• Always refer to the operator’s manual for proper instructions on off-season storage.
• Check fuel line, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary.
• Do not crank engine with spark plug removed.
• Have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and have not worn excessively*? Failure to do so can result in accidents, injuries, or death.

*Please note that an annual inspection is not covered within the warranty program…only REPAIR service.

CLEANING

1. To clean your Snow Thrower, use a damp cloth and mild detergent on the surfaces only. Never get soap or water inside the working mechanisms of your Snow Thrower. Do not clean with water. Water will freeze due to low temperature and damage the machine.
2. Clean the Snow Thrower of snow and ice buildup before storing or transporting. Be sure to secure the unit while transporting.
3. Inspect the Snow Thrower carefully for worn, loose, or damaged parts. Check connections and screws and tighten if necessary.

DO NOT MODIFY THE ENGINE

To avoid serious injury or death, do not modify the engine in any way. Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with the factory setting of the engine governor.

KNOWING YOUR SNOW THROWER

Use the illustrations below to become familiar with the locations and functions of the various components and controls of this snow thrower.

Drive Control Trigger
Located on the right side of the upper handle, the Drive Control Handle is used to engage and disengage the drive wheels. Squeeze the Drive Control Handle against the upper handle to engage the wheels; release to disengage.

Drive Speed Control Lever
The Speed Control is located at the center of the panel and is used to set the drive speed and direction of travel. The speeds include forward and reverse.

Auger Control Trigger
Located on the left side of the upper handle, the Auger Control Handle is used to engage and disengage the augers. Squeeze the Auger Control Handle to engage the augers; release to disengage the augers.

Chute Rotation Handle
To adjust snow discharge direction, rotate the handle clockwise or counter-clockwise…. should rotate 180 degrees.

Skid Shoe
Position the shoes based on the surface conditions. Adjust upward for hard-packed snow. Adjust downward when operating on gravel or crushed rock surfaces.
Auger Blade and Impeller
When engaged, the auger blades rotate to cut snow and direct it into the auger/impeller housing to be discharged out the chute.

Clean-out Tool
The chute Clean-out Tool is conveniently fastened to the rear of the auger housing with a mounting clip. It is used to clean the chute assembly and chute opening when snow and ice become lodged. WARNING! Never use your hands to clear a clogged chute assembly. Shut off the engine and remain behind handles until all moving parts have stopped before unclogging.

Wheel
13-inch snow tire

LED Light
Located on the front of the panel, this feature provides extra light for increased visibility.

Heated Handle
Open the switch on the back of the panel, handles began to heat up.

One-Hand Operation
When you activate the drive control trigger and auger control trigger at the same time, the auger control trigger will be temporarily locked. Release the auger control trigger(left hand)and the auger switch trigger will remain engaged. This feature allows you to adjust the auger speed, self-propelling speed, and discharging direction of the snow while the auger rotates. To stop the auger, release the drive control trigger and both the auger and the self-propel function will stop.

SNOWTHROWER PREPARATION,

ADD OIL
The snow thrower is shipped without oil. The user must add the proper amount of oil before operating the snowblower for the first time. The oil capacity of the engine crankcase is 20.29 fl. oz. For general use, we recommend 5W-30, 4-stroke engine oil.

ENGINE OIL RECOMMENDATIONS

Select good quality detergent oil bearing the American Petroleum Institute (API) service classifications SJ, SL, or SM (synthetic oils may be used). Use the ASE viscosity grade of oil from the following chart that matches the starting temperature anticipated before the next oil changes.

Check Oil Level

1. Remove the dipstick (A, Figure 3) and wipe with a clean cloth.
2. Install and tighten the dipstick (A, Figure 3).
3. Remove the dipstick and check the oil level. Correct oil level is at the top of the full indicator (B, Figure 3) on the dipstick.

Add Oil

1. If the oil level is low, slowly add oil into the engine oil fill (C, Figure 3). Do not overfill. After adding oil, wait one minute and then check the oil level.
2. Reinstall and tighten the dipstick (A, Figure 3).
   ADD GASOLINE

Use fresh (within 30 days from purchase), lead-free gasoline with a minimum of 87 octane rating. Do not mix oil with gasoline.
To add gasoline, follow these steps:

1. Make sure the snow thrower is on a level surface.
2. Unscrew the fuel tank cap and set it aside. NOTE: The fuel cap may be tight and hard to unscrew.
3. Slowly add unleaded gasoline to the fuel tank. Be careful not to overfill. The capacity of the fuel tank is 0.8gallons for model#PSSAM24BS; 0.71gallons for model#PSS2260BS.
   NOTE: Do not fill the fuel tank to the very top. Gasoline will expand and spill over during use even with the fuel cap in place.
4. Reinstall the fuel cap and wipe clean any spilled gasoline with a dry cloth.

IMPORTANT:

• Never use an oil/gasoline mixture.
• Never use old gasoline.
• Avoid getting dirt or water into the fuel tank.
• Gasoline can age in the tank and make starting difficult. Never store snow throwers for extended periods of time with fuel in the tank or the carburetor.

NOTE: After completing the above preparation, the engine is ready to be started.
WARNING! Keep the area of operation free from foreign objects that can be thrown by the auger and/or impeller blades. Perform a thorough inspection of the area since some objects may be hidden from view by surrounding snow. If the snow thrower hits an obstruction or picks up a foreign object during use, stop the snow thrower immediately, remove the obstruction, and inspect it for damage. Repair or replace any damaged parts before restarting and operating your snow thrower.

• Keep children, pets, and bystanders away from the area of operation. Be aware that the normal noise of the snow thrower when turned on may make it difficult for you to hear approaching people.
• Start your clearing path by throwing snow in a back and forth motion. To clear in the opposite direction, stop your snow thrower and pivot it on its’ wheels to face the opposite direction. Make sure to overlap clearing paths.
• Determine the direction of the wind. If possible, move in the same direction as the wind so that the snow is not thrown against the wind, back into your face, and on the just cleared path.

WARNING! DO NOT USE YOUR HANDS TO UNCLOG THE CHUTE. Stop the motor before removing debris. Use the supplied Clean-out tool to unclog the chute. Do not walk in front of your running snow thrower. Do not direct discharged snow towards bystanders.

• Do not apply additional man-made load to the engine since this may damage the engine.
• Some parts of your snow thrower may freeze under extreme temperature conditions. Do not attempt to operate your snow thrower with frozen parts. If the parts freeze while your snow thrower is in use, stop the unit and inspect it for frozen parts. Thaw all parts before restarting and operating your snow Never force parts or controls that are frozen. Never use an open flame of any sort to thaw frozen parts.

Pre-operation Inspection – IMPORTANT!!!
Before using your snow thrower for the first time, check the following:

• Have you read and followed all setup and operation procedures for the engine as outlined?
• Has the engine been filled with oil and gasoline to the proper level?
• Are all snow thrower components properly attached and assembled?
• Are there any broken or damaged parts?
• Are all fasteners tight?
• Are the tires inflated to the proper pressure?

NOTICE: If you are unsure about the assembly or condition of any of your snow thrower parts, please call our customer service department at (800)791 9458.

AUGER AND DRIVE CONTROLS

1. To engage the auger (blades), press down on the auger control lever (left side handle).

2. To engage the drive, press down on the drive control lever (right side handle). The machine should start moving in the direction and speed for the respective setting on the speed/gear control.

When finished clearing a snow path, release the auger control lever (handle) and the drive control lever (handle)Attention: Release (disengage) the auger and drive control lever (handles) before adjusting the drive speed control lever. NEVER change the drive/gear speed while your snow thrower is in motion, as it will damage the drive mechanism and void the warranty.

DRIVE SPEED CONTROL
Move the drive speed control lever to the desired speed. There are forward and reverse speeds.

CHUTE DISCHARGE DIRECTION ADJUSTMENT

WARNING – Never direct the snow discharge chute at the operator, bystanders, vehicles, or nearby windows. Discharged snow and foreign objects accidentally picked up by the Snow Thrower can cause serious damage and severe bodily injury. Always point the discharge chute in the opposite direction from potential hazards.

The discharge chute can be adjusted 180° by rotating the chute rotation handle. Rotate the chute rotation handle clockwise to move the discharge chute to the right; counterclockwise to move the chute to the left.

SKID SHOE ADJUSTMENT

Adjustment of the skid shoes sets the height above the ground at which the auger shave plate operates. For clearing snow from concrete, asphalt, and other smooth surfaces, set the auger shave plate so that the bottom of the plate is just above the ground.

For clearing snow from gravel, dirt, and other rough surfaces set the auger shave plate slightly above the ground to avoid dirt and gravel from entering the auger.

The optimal height of the plate will vary depending on the type of surface being cleared. Surfaces with larger gravel or stones require a higher shave plate setting.

1. Move the snow thrower to a solid, smooth, and level surface.
2. Place a spacer board on the ground underneath the auger shave plate between the skid shoes. The thickness of the board should die the same as the height above the ground you wish to raise the auger shave plate. The skid shoes should not touch the board.

With the two nuts, loose allows the skid shoe to slide to the ground then tighten the nuts to secure the skid shoe.

OPERATING YOUR SNOW THROWER

MANUAL START THE ENGINE

To manual start the engine, perform the following steps:

1. Check the engine oil. See the Check Oil Level
2. Make sure equipment drive controls, if equipped, are disengaged.
3. Move the throttle control (A, Figure 5), if equipped, to the fast Operate the engine in the fast position.
4. Move the fuel shut-off (B, Figure 5), if equipped, to the open
5. Insert the key (C, Figure 5), and turn to the on position.
6. Move the choke control (E, Figure 5) to the choke position. Note: Choke is usually unnecessary when restarting a warm engine.
   
7. Push the primer (F, Figure 5) two times.
   Note: Priming is usually unnecessary when restarting a warm engine.
8. Rewind Start, if equipped: Finely hold the starter cord handle. Pull the starter cord handle slowly until resistance is felt, then pull rapidly.

ELECTRIC START THE ENGINE
Connect the extension cord to the power cord receptacle 120V and then into a wall receptacle. Depress the push button. After you start the engine, disconnect the extension cord from the wall receptacle and then from the power cord receptacle.
As the engine warms up, move the choke control (E, Figure 5) to the run position.

CLEARING SNOW
Start the engine once your snow thrower has been running outside for several minutes, it is now ready for use. Make sure the path in front of your Snow Thrower is free from people, animals, objects, and all other obstructions except for the snow.
Adjust the chute outlet to the desired direction.
Turn the chute rotation handle clockwise or counter-clockwise until the desired position is reached.

WARNING! Never direct the chute outlet toward people or animals. While snow may seem harmless, it can contain rocks or other debris that can cause serious injury when projected through the chute.

1. Engage/depress the auger control lever (handle) to start the augers and impeller turning.
2. Set the desired direction and speed using the speed/gear control lever.
3. Engage/depress the drive control lever (handle) and direct the snow thrower into the snow to be cleared.

NOTICE: NEVER change speed/gear positions while the drive control lever (handle) is engaged. Disengage the drive control handle BEFORE changing speeds or directions. If the snow is deeper than the height of the auger, remove it in several steps taking narrower swaths. Make several passes with the auger overlapping the cleared areas and reduce forward speed.

For the best clearing efficiency, clear snow before it melts refreezes, and hardens. Hard-packed and wet snow can be very difficult to clear.

Clearing wet heavy snow can be a challenge, depending on ambient temperature, humidity levels, and overall climate conditions including actual snow conditions, there may be no 100% solution as snow may be too wet or compacted to move or throw. Wet snow will tend to clog and stick more to the augers and chute. Keep the auger engaged as much as possible when clearing wet snow to help prevent clogging.

WARNING! If snow is filled with foreign material, damage to the snow thrower may result. Avoid snow with foreign materials.

STOPPING

When finished using your snow thrower, perform the following steps to shut it down.

1. Engage the auger and impeller for 30 seconds to clear any remaining snow inside your snow thrower
2. Stop the auger blade rotation by releasing the (left) auger control lever (handle).
3. Key, if equipped: Turn the key (C, Figure 5) to the off position. Remove the key and keep it in a safe place out of the reach of children.
4. After the engine stops, move the fuel shut-off (B, Figure 5), if equipped, to the closed position.
5. Remove snow from all snow thrower surfaces including the auger housing and chute areas.

CLEARING RESTRICTIONS

If the snow discharge chute or auger housing becomes clogged, STOP the engine. Remove the Engine Safety key and make sure that all rotating parts have come to a complete stop. Use the supplied snow clean-out tool to clear the obstruction. After unclogging, wipe the tool clean, and place it in the holder on top of the auger housing.

MAINTENANCE

TIRE INFLATION
Before each use of your Snow Thrower, check the tire pressure. The pressure in each tire should be in the range of 20-24 psi for the best performance. The pressure can be checked using an ordinary tire pressure gauge. Fill the tires using a small or pressure-regulated air compressor.

WARNING! DO NOT OVER–INFLATE THE TIRES. Over-inflating could cause a tire to burst and cause severe bodily injury.

SHAVE PLATE REPLACEMENT
Remove both skid shoes and hardware including carriage bolts and nuts which attach shave plate to snow thrower housing. Reassemble new shave plate, making sure heads of the carriage bolts are to the inside of the auger housing.

AUGER OR IMPELLER JAMS
WARNING! The auger and impeller rotate at fast speeds which can cause harm or even amputation to a person’s body parts. Even if you do not see the auger or impeller rotating, it may start at any time if the engine is running. Remove the Safety Key before cleaning the jams. The chute clean-out tool is fastened to the upper tube with mounting clips.

1. Always turn OFF the engine before attempting to clear any clogs or jams.
2. Keep hands and feet away from rotating parts while the engine is running.
3. Do not wear loose-fitting clothing that can become entangled in rotating parts.
4. Wait until the auger and impeller have come to a full stop.
5. Clear any visible jams using the clean-out tool attached to your machine.

WARNING! DO NOT try to clear jams with your hands or feet.

AUGER SHEAR PINS REPLACEMENT
Shear pins are used to attach the auger shaft to the auger blades. Stop the engine by removing the safety key. A clog or jam in the augers may cause one or multiple shear pins to break. The shear pins are a safety mechanism designed to break under high load or impact and protect the auger drive system from damage. Replacement shear pins and nylon lock nuts are provided with your snow thrower.

For additional replacement shear pins, please call the customer service department at (800)791 9458.

1. Turn off the engine and wait for all moving parts to come to a complete stop. Remove any remnants of the broken shear pin. It may be necessary to unscrew the nut from the broken shear pin and drive out the broken pin.
2. Insert a new shear pin through the hole in the auger shaft and tighten using the shear pin nylon lock nut. Do not over-tighten the nylon lock nut.
   Note: Never replace the shear pins with standard pins or fasteners. Damage may occur to the snow blower and drive systems.

NOTICE: Never replace the shear pins with standard pins or fasteners. Damage may occur to the snow blower and drive systems.

TROUBLESHOOTING

EXPLODED VIEW AND PART LIST

PANEL ASSEMBLY

CHUTE ASSEMBLY

FRAME ASSEMBLY FOR MODEL#PSSAM24BS

FRAME ASSEMBLY FOR MODEL#PSS2260BS

AUGER HOUSING ASSEMBLY

TWO (21 YEARS LIMITED WARRANTY

PowerSmart is committed to building tools that are dependable for years. Our warranties are consistent with our commitment and dedication to quality.

TWO (2) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE.

PowerSmart (“Seller”) warrants to the original purchaser only, that all PowerSmart consumer power tools will be free from defects in material or workmanship for a period of two (2) years from the date of purchase. Ninety (90) days for all PowerSmart Products, if the tool is used for professional or commercial use.

SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Two (2) Years Limited Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair or replacement of parts, without charge, which are defective in material or workmanship and which have not been misused, carelessly handled, or misrepaired by persons other than Seller or Authorized Service Center. To make a claim under this Limited Warranty, you must return the entire power tool product; transportation prepaid, to PowerSmart Include a legible copy of the original receipt, which lists the date of purchase (month and year) and the name of the company purchased from.

THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT PARTS LISTED UNDER MAINTENANCE.

ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO TWO (2) YEARS FROM THE DATE OF PURCHASE. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

IN NO EVENT SHALL THE SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALE OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE IN CANADA, AND FROM COUNTRY TO COUNTRY.

For questions/comments, technical assistance, or repair parts —Please call toll free at 1-800-791-9458 (M-F 9 am — 5 pm EST) Email: [email protected]

SAVE YOUR RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM.

INSTRUCTION MANUAL
22″ 3-IN-1 GAS SELF PROPELLED LAWN MOWER
Model # DB2322SR

TECHNICAL DATA

22″ 3-in-1 Gas Self Propelled Lawn Mower Model # DB2322SR

INTRODUCTION

Thank You for Purchasing a PowerSmart® Product. This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. PowerSmart® reserves the right to change this product and specifications at any time without prior notice.

Please keep this manual available to all users during the entire life of the lawnmower.
This manual contains special messages to bring attention to potential safety concerns, lawnmower damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine damage.

QUESTIONS? PROBLEMS?
Please contact our Customer Service Dept. with any questions and/or comments, either by Email: [email protected], or Toll-Free at (800) 791-9458. We are available Mon-Fri 9 am-5 pm EST to help solve any issues that you might encounter.

NOTICE REGARDING EMISSIONS
Engines that are certified to comply with U.S. EPA emission regulations for SORE (Small Off-Road Equipment), are certified to operate on regular unleaded gasoline and may include the following emission control systems: (EM) Engine Modifications and (TWC) Three-Way Catalyst (if so equipped).

SAFETY INFORMATION

Before operating this lawnmower, read and observe all warnings, cautions, and instructions on the
lawnmower and in this Owner’s Manual.

NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur. Read the entire Owner’s Manual for safety and operating instructions. Failure to follow instructions and safety information could result in serious injury or death.

This safety alert symbol is used to identify safety information about hazards that can result in personal injury.

A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of the injury. In addition, a hazard symbol may be used to represent the type of hazard.

DANGER indicates a hazard, which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard, which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard, which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the engine.

GENERAL SAFETY PROCEDURES

For any questions regarding the hazard and safety notices listed in this manual or on the product, please call (800) 791-9458 Mon-Fri 9-5 EST before using the engine.

DANGER: CARBON MONOXIDE
Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the engine exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.

NEVER use an engine inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan, or opening windows and/or doors will NOT properly vent CO nor supply adequate fresh air. ONLY use an engine outside and far away from windows, doors, and vents. These openings can pull in engine exhaust.

Even if you use an engine correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the engine has been running, move to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.

WARNING: The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING: This engine may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to an explosion even if it isn’t directly in contact with gasoline.

• Do not operate near an open flame.
• Do not smoke near the engine.
• Always operate on a firm, level surface.
• Always turn the engine off before refueling. Allow the engine to cool for at least 2 minutes before removing the fuel cap. Loosen cap slowly to relieve pressure in the tank.
• Do not overfill the fuel tank. Gasoline may expand during operation. Do not fill to the top of the tank. Allow for expansion.
• Always check for spilled fuel before operating.
• Empty fuel tank and carburetor bowl before storing or transporting the engine.

WARNING: This engine produces heat when running. Temperatures near exhaust can exceed 150 F (65 0 0 C).

Do not touch hot surfaces. Pay attention to warning labels on the engine identifying hot parts of the machine.
Allow engine to cool down after use before touching engine or areas of the engine that become hot during use.

CAUTION: Misuse of this engine can damage it or shorten its life.
Only use the engine for its intended purposes.

IMPORTANT SAFETY INSTRUCTIONS

General Operation
Read, understand, and follow all instructions on the machine and in the manual(s) before starting.

1. Do not put hands or feet near or under the machine. Keep clear of the discharge opening at all times.
2. Only allow responsible adults, who are familiar with the instructions, to operate this machine.
3. Clear the area of objects such as rocks, wire, toys, etc., which could be thrown by the blade. Stay behind the handle when the engine is running.
4.  Be sure the area is clear of bystanders before operating. Stop the machine if anyone enters the area.
5. Do not operate the machine barefooted or while wearing sandals. Always wear substantial footwear.
6. Do not pull the machine backward unless absolutely necessary. Always look down and behind before and while moving backward.
7. Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade when crossing gravel surfaces.
8. Do not operate the machine without the entire grass catcher, discharge guard, rear guard, or other safety protective devices in place and working.
9. Never leave a running machine unattended.
10. Stop the engine and wait until the blade comes to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
11. Operate machine only in daylight or good artificial light.
12. Do not operate the machine while under the influence of alcohol or drugs.
13. Never operate a mower in wet grass. Always be sure of your footing; walk; never run.
14. Disengage the drive system, if so equipped, before starting the engine.
15. If the machine should start to vibrate abnormally, stop the engine and check for the cause immediately. Vibration is generally a warning of trouble.
16. Always wear eye protection when operating the machine.
17. See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.

Slope Operation
Slopes are a major factor related to slip and fall accidents, which can result in severe injury. Operation on all slopes requires extra caution. If you feel uneasy on a slope, do not mow it.

1. Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on slopes.
2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could cause a slip and fall accident. Tallgrass can hide obstacles.
3. Do not mow on wet grass or excessively steep slopes. Poor footing could cause a slip and fall accident.
4. Do not mow near drop-offs, ditches, or embankments. You could lose your footing or balance.

Children
Severe injury can occur if the operator is not alert to the presence of children in the immediate area. Children are often attracted to the mowing activity. Never assume that children will remain where you last saw them.

1. Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator.
2. Be alert and turn the mower off if a child enters the area.
3. Never allow children under the age of 16 to operate the lawnmower.
4. Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

Service

1. Safe Handling of Gasoline
2. To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
3. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
4. Only use a US EPA-approved compliant portable fuel container.
5. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.
6. Never attempt to refuel the lawnmower while indoors.
7. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or on other appliances.
8. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
9. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
10. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
11. If fuel is spilled on clothing, change clothing immediately.
12. Never overfill fuel tank. Replace the gas cap and tighten securely.

General Service

1. Never operate the machine in a closed area.
2. Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
3. Never tamper with safety devices. Check their proper operation regularly.
4. Keep the machine free of grass, leaves, or other debris build-ups. Clean up oil or fuel spillage and remove any fuel soaked debris. Allow machine to cool before storing
5. If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before starting.
6. Never make any adjustments or repairs with the engine running. Disconnect the spark plug wire to prevent unintended starting.
7. Check grass catcher components and the discharge guard frequently and replace them with the manufacturer’s recommended parts, when necessary.
8. The mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
9. Do not change the engine governor setting or over-speed the engine.
10. Maintain or replace safety and instruction labels, as necessary.

KNOWING YOUR LAWNMOWER

Please use the illustration below to familiarize yourself with the location and function of the components that control of your lawnmower.

1. Recoil Starter handle
2. Grass catcher
3. Rear-wheel
4. Connecting welding
5. Side discharge chute
6. Oil dipstick
7. Front-wheel
8. Primer bulb
9. Fuel tank cap
10. Adjusting handle
11. Rear discharge door
12. Lower handle
13. Upper handle
14. Engine start/stop control
15. Drive Control bar

LAWNMOWER PREPARATION

The following section describes the steps necessary to prepare the lawnmower for use. If after reading this section, you are unsure about how to perform any of the steps please call (800) 791-9458 Mon-Fri 9-5 EST for customer service. Failure to perform these steps properly can damage the lawnmower or shorten its lifespan.

UNPACKING

Tools required (not included): #2 PH screwdriver, utility knife.

Unpack the lawnmower and all its parts, and compare against the list below. Do not discard the carton or any packaging until the engine is completely assembled.

1. Side discharge chute
2. Grass Catcher
3. Lawnmower
4. Cable clip
5. Spark plug wrench
6. Flange bolts M6 (2)
7. Funnel

ATTACH LOWER & UPPER HANDLE

1. Loosen two knobs and turn the folded upper tube to match the lower tube, and tighten the knob.
2. Turn the lower tube to an angle that matches the base and tighten with two screws. (Two screws are in the accessories bag.)
   
3. Lock the cable to the lower handle using a cable clip.
   
4. Insert the recoil starter handle cable into the hook provided on the upper handle. You must engage the start/stop control to release the recoil starter handle.

SIDE DISCHARGE CHUTE
To convert the mower for side discharge, the grass catcher has been removed, and that the rear discharge door is closed.

1. Lift the spring-loaded discharge cover located on the side of the mower.
2. Slide two hooks of the side discharge chute under the hinge pin and lower the spring on the side discharge cover.

Caution: Do not attempt to remove the permanently mounted spring-loaded side discharge cover at any time.

GRASS CATCHER

Attach grass catcher

1. Lift mower rear discharge door.
2. Place grass catcher into the slots in the handle brackets.
3.  Release the rear discharge door so that it rests on the grass catcher.

ADJUSTING THE CUTTING HEIGHT

Warning! Cutting height adjustments should only be performed after the engine and blades have come to a complete stop!

It is always best to begin cutting your lawn with a higher deck height to prevent scalping your lawn.
The cutting height is adjusted by one adjusting lever.
Move the adjusting lever and pull it to the required position.

OPERATION

GAS AND OIL FILL-UP

The engine comes shipped without oil or gasoline. Be sure to add oil and gasoline before starting the engine.

1.  Add oil before starting the mower for the first time.
2. Service the engine with gasoline as instructed.

Warning: Use extreme care when handling gasoline. Gasoline is extremely flammed its vapors are explosive. Never fuel the machine indoors or while the engine is running. Extinguish all cigarettes, cigars, pipes, and other potential sources of ignition.

Engine Oil
Engine Oil is a key factor in deciding the engine’s performance. Do not apply engine oil with additives or 2-stroke gasoline engine oil, because they haven’t enough lubrication, and may the shorten engine’s service life.

Warning: Check the engine with it stopped on level ground.
Engine oil recommended: 10W-30

As viscosity varies with regions and temperatures, SF class oil is recommended.

Check method

1. Remove the dipstick and clean it.
2.  Reinsert the dipstick into the oil filling hole without screwing the check the oil lever.
3. If the oil level is too low, add the recommended engine oil up to the oil upper level.
4. Reinstall the dipstick.

Adding Gasoline

Remove the fuel tank cap and check the fuel level. If the level is too low, refuel the tank, remember adding fuel, not over the fuel upper level.

1. Gasoline is extremely flammable and is explosive under certain conditions.
2. Refueling in a well-ventilation area with the engine stopped. Do not smoke and allow flames or sparks in the area where gasoline is stored or where the fuel tank is refueled.
3. Do not overfill the fuel tank (there should be no fuel in the filling neck). After refueling, make sure the fuel tank cap is set back securely.
4. Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.
5. Avoid repeated or prolonged contact with skin or breathing of fuel vapor. Keep out of reach of children.

Use fresh (within 30 days from purchase), lead-free gasoline with a minimum of 87 octane rating.
Do not mix oil with gasoline.
To add gasoline, follow these steps:

1.  Make sure the lawnmower is on a level surface.
2.  Unscrew the fuel tank cap and set it aside.
   NOTE: The fuel cap may be tight and hard to unscrew.
3. Slowly add unleaded gasoline to the fuel tank. Be careful not to overfill. The capacity of the fuel tank is 0.21gallons.
   NOTE: Do not fill the fuel tank to the very top. Gasoline will expand and spill over during use even with the fuel cap in place.
4. Reinstall the fuel cap and wipe clean any spilled gasoline with a dry cloth.

IMPORTANT:

• Never use an oil/gasoline mixture.
• Never use old gasoline.
• Avoid getting dirt or water into the fuel tank.
• Gasoline can age in the tank and make starting difficult. Never store lawn mower for extended periods of time with fuel in the tank or the carburetor.

ENGINE START/STOP CONTROL

This lawnmower comes equipped with an engine start/stop control to prevent unintentional starting and to ensure safe operation. Releasing this lever will quickly stop the blade in case of danger. The lever must be actuated before the lawnmower is started. When the engine start/stop lever is released, it must return to its initial position.

Before you start mowing, you should run through this process several times in order to ensure that the lever and actuator cables are working properly. Repeat the test several times after the engine has started up. When the engine starts/stop Control is released, the engine must stop within a few seconds. If not, contact Customer Service.

Warning: The blade begins to rotate as soon as the engine is started.

START THE ENGINE
To start the engine, perform the following steps:

1. Check the oil and fuel levels.
2. Press the primer bulb 3 times.
3. Engage the engine Start/Stop Control and simultaneously pull on the recoil starter. Pull-on the recoil starter handle slowly until a slight resistance is felt, then pull quickly to start the engine. Return cord gently into the recoil starter. Never allow the cord to snap back.
4. If the engine fails to start, repeat step 3.

NOTE: After repeated failed attempts to start the engine, please consult the troubleshooting guide before attempting again. If problems persist, please call customer service.

Notice: Don’t allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter

STOP THE ENGINE

Release the engine start/stop control to stop the engine.

DRIVE CONTROL BAR
If you press the drive control bar the clutch for the drive will be closed and the lawnmower will start to move with the engine running, Release the drive control bar in good time to stop the moving lawnmower. Practice starting and stopping before you use the mower for the first time until you are familiar with controlling the mower.

MOWING

The engine throttle on your mower has been preset to provide optimum bagging and mulching performance for years to come.

Only use a sharp blade that is in good condition. This will prevent the grass blades from becoming frayed and the lawn from turning yellow.
Mow in straight lines for a nice, clean look. The swaths should overlap each other by a few inches in order to avoid stripes.

It’s important to keep the underside of the mower deck clean and remove grass build-up. This buildup will decrease mulching quality, and make it harder for the equipment to bag the grass.

Always mow along inclines (not up and down). You can prevent the lawnmower from slipping down by holding a position at an angle upwards. Select the cutting height according to the length of the grass. If necessary, mow a number of times so that you never cut more than 2 inches of grass in one go.

Turn off the engine before doing any checks on the blade. Keep in mind that the blade continues to rotate for a few seconds after the engine has been turned off. Never attempt to manually stop the blade. Regularly check to see if the blade is securely attached, is in good condition, and is sharp. If the contrary is the case, sharpen the blade or replace it. In the event that the blade strikes an object, immediately turn off the lawnmower and wait for the blade to come to a complete stop. Then inspect the condition of the blade and the blade mount. Replace any parts that are damaged.

USING AS SIDE DISCHARGE

You should fit the mulching adapter in order to use the side discharge.

1. On the side of the mower, lift the side discharge cover.
2. Slide two hooks of side discharge chute under hinge pin on the side discharge cover. Lower the side discharge cover.

Caution: Do not remove the side discharge cover at any time.

USING AS A REAR BAGGER

Use the grass catcher to collect clippings while you are operating the mower.

1. Attached grass catcher following instructions in the lawnmower preparation. Grass clippings will automatically collect in the bag as you run the mower. Operate mower until grass catcher is full.
2. Stop engine completely by releasing the engine start/stop lever. Make sure that the engine has come to a complete stop.
3. Lift rear discharge door and pull grass catcher up and away from the mower to remove the grass catcher. Dispose of the grass clippings and reinstall the grass catcher when complete.

Warning: If you strike a foreign object, stop the engine. Remove spark plug wire, thoroughly inspect the mower for any damage, and repair damage before restarting and operating. Excessive vibration of the mower during operation is an indication of damage. The mower should be promptly inspected and repaired.

MAINTENANCE

Proper routine maintenance of this mower will help prolong the life of the machine.

Always observe safety rules when performing any maintenance.

The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive the full value from the warranty, the operator must maintain the lawn mower as instructed here.

Changing engine-governed speed will void engine warranty. All adjustments should be checked at least once each season.
Periodically check all fasteners and make sure these are tight.

Warning: Always stop the engine, allow the engine to cool, disconnect the spark plug wire before performing any type of maintenance on your machine.

DECK CARE

It is important to clean the underside of the mower deck after use to prevent the build-up of grass clippings or other debris. Follow the steps below for proper cleaning.

1.  Allow the engine to run until it is out of fuel. Do not attempt to pour fuel from the engine.
2. Disconnect spark plug wire.
3. Slowly tip the mower so that it rests on the housing.
4.  To prevent oil spills, always tip the mower so that the Air Filter is facing up.
5. Hold the mower firmly and scrape and clean the underside of the deck with a suitable tool.
6. Gently lower the mower back on its wheels on the ground.
   Warning: Never tip the mower more than 90° in any direction and do not leave the mower tipped for any length of time. Oil can drain into the upper part of the engine causing a starting problem.

MOWER BLADE

To ensure safe operation, have all blade sharpening, balancing, and mounting work carried out by an authorized service center. To achieve optimal results, we recommend having the blade checked once a year.

If, in spite of all caution, the blade comes into contact with an obstacle, switch off the engine immediately and pull off the spark plug connector. Tilt the lawnmower to the rear and check the blade for damage. Always keep the side with the air cleaner facing up. Damaged or bent blades must be replaced. Never straighten a bent blade. Never work with bent or heavily worn blades as this will result in vibrations, causing further damage to the mower.

Warning: Risk of injury when working with a damaged blade.

CHECKING THE OIL
The oil capacity of the engine crankcase is 16.9fl. oz.
Check the oil level of the engine according to the Recommended Maintenance Schedule.
The lawnmower should be checked before each use for proper oil level. This is a critical step for proper engine starting.

To check the oil level:

1. Make sure the lawnmower is on a level surface.
2. Clean around oil fill. Remove the dipstick and wipe the dipstick with a clean rag. Insert the dipstick into the oil fill opening without screwing in. Remove the dipstick to check the oil mark. Add oil if the oil mark covers less than one-half of the dipstick.
3. Slowly add more oil and repeat step 2 until the oil mark reaches the top of the dipstick. Do not overfill the crankcase.
4. Reinstall oil dipstick.

CHANGING/ADDING OIL
Change the oil according to the Recommended Maintenance Schedule. Change the oil when the engine is warm. This will allow for complete drainage. Change oil more often if operating under heavy load or high ambient temperatures. It is also necessary to drain the oil from the crankcase if it has become contaminated with water or dirt. The oil capacity of the engine is 16.9 fl. oz. Add oil when the oil level is low. For proper type and weight of oil refers to the “GAS AND OIL FILL-UP” portion of the “OPERATION” section.

To refill the crankcase with oil, follow these steps:

1. Make sure the lawnmower is on a level surface. Tilting the lawnmower to assist in the filling will cause oil to flow into engine areas and will cause damage. Keep lawnmower level!
2. Remove the dipstick from the engine.
3. Using a funnel or appropriate dispenser, add the correct amount of oil (16.9 fl. oz) into the crankcase.
4. Reinstall dipstick.
   NOTE: Never dispose of used motor oil in the trash or down a drain. Please call a local recycling
   center or auto garage to arrange oil disposal.

AIR CLEANER MAINTENANCE
Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Occasionally check that the air cleaner is free of excessive dirt. Refer to Recommended Maintenance Schedule. For air cleaner detail:

1. Open the air cleaner cover.
2. Remove the sponge-like element from the casing.
3. Wipe the dirt from inside the empty air cleaner casing.
4. Wash the sponge-like element in household detergent and warm water. A small amount of oil in the element is normal and necessary for the engine to work properly.
5. If necessary, replace the paper element.
6. Reinstall the sponge-like element in the air cleaner casing and reinstall the cover.
   CAUTION: running the engine with dirty, damaged, or missing air cleaner elements will cause the engine to wear out prematurely.

SPARK PLUG MAINTENANCE
The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. Refer to Recommended Maintenance Schedule. To inspect the spark plug:

1. Remove spark plug boot. Be careful not to tear insulation or wire.
2. Unscrew the spark plug from the engine using the spark plug wrench provided. There is limited space for the wrench to turn. Use both rows of holes in the spark plug wrench to gain leverage to loosen the plug.
3.  Visually inspect the spark plug for cracks or excessive electrode wear. Replace as necessary.
4. Measure the plug gap with a wire gauge. The gap should be 0.7 to 0.8 mm (0.028-0.031 in).
5. If re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base then re-gap the spark plug.
6. Screw the spark plug back into the spark plug hole using the spark plug wrench. Do not over-tighten the spark plug. Recommended tightening of the spark plug is ½ to ¾ of a turn after spark plug gasket contacts spark plug hole. Reinstall the spark plug boot.

Maintenance Schedule

1. Service more frequently when used in dusty areas.
2. Change engine oil every 25 hours when used under heavy load or in high outside air temperatures.

STORAGE

CAUTION: Never place any type of storage cover or tarp on the MOWER while it is still hot.

If the MOWER is being stored for extended periods of time (30 days or more), drain the fuel tank and carburetor bowl.

When storing the mower for extended periods of time:

1. Start the engine and run it until the tank, carburetor bowl and fuel line are completely empty and the engine stalls.
2. Change the oil after each season.
3. Remove the spark plug. Use oil can to fill the cylinder with approx. 2 ml of oil. Slowly pull back the starter handle, which will bathe the cylinder wall with oil. Screw the spark plug back in.
4. Clean the cooling fins of the cylinder and the housing.
5. Be sure to clean the entire equipment to protect the paint.
6. Store the equipment in a well-ventilated place.

NOTE: LIMITED WARRANTY does not cover fuel system damage or engine performance problems resulting from neglected storage preparation.

TROUBLESHOOTING

EXPLODED VIEW AND PARTS LIST

Engine explodes view and part list

THREE (3) YEARS LIMITED WARRANTY

PowerSmart is committed to building equipment that will provide years of dependable service. Our warranties are consistent with our commitment and dedication to quality.

THREE (3) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE.

PowerSmart (“Seller”) warrants to the original purchaser only, that all PowerSmart consumer power tools will be free from defects in material or workmanship for a period of three (3) years from the date of purchase. If the tool(s) is used while providing professional or commercial services, the warranty coverage shall be for a maximum of (90) days.

SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Three (3) Years Limited Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair or replacement of parts, without charge, which are defective in material or workmanship and which have not been misused, carelessly handled, or improperly repaired, by the person(s) other than an Authorized Seller or Service Center.

Please be aware that normal wear parts are not covered by this warranty. This includes drive belts, blades, and grass bags. Carburetor issues, and/or other damage found to be the result of stale, contaminated, or compromised fuel, are not covered under this limited warranty.

To make a claim under this Limited Warranty, you must return the entire power tool product; transportation prepaid, to PowerSmart. The owner must include a legible copy of the original receipt, which shall list the date of purchase, along with the company’s name where the product was purchased.

THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT PARTS LISTED UNDER MAINTENANCE.

ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO THREE (3) YEARS FROM THE DATE OF PURCHASE. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

IN NO EVENT SHALL THE SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALE OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE IN CANADA, AND FROM COUNTRY TO COUNTRY.

Please call toll free at 1-800-791-9458(M-F 9 am – 5 pm EST) Email: [email protected]
PLEASE SAVE ALL OF YOUR ORIGINAL RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM.