Coleman Filter Pump

#90403E
FILTER PUMP
OWNER’S MANUAL
Website: www.bestwaycorp.com/support

DO NOT RETURN THIS ITEM TO THE STORE OR
WEBSITE WHERE IT WAS PURCHASED. PLEASE
VISIT WWW.BESTWAYCORP.COM/SUPPORT
FOR QUESTIONS, OR FOR DEFECTIVE OR
WARRANTY CLAIMS.

WARNING
 IMPORTANT SAFETY INSTRUCTIONS

When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:

READ AND FOLLOW ALL INSTRUCTIONS

WARNING – RISK OF ELECTRIC SHOCK – The pump cannot be used while people are inside the pool.
WARNING – TO REDUCE THE RISK OF INJURY, do not permit children to use this product unless they are closely supervised at all times.
WARNING – RISK OF ELECTRIC SHOCK. Connect only to a grounding-type receptacle. This product is provided with a ground-fault circuit interrupter. If replacement of the plug is needed, use only identical replacement parts.
WARNING: The unit is provided with a ground-fault circuit interrupter (GFCI). To test the GFCI, push the test button. The  GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the  GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing,  indicating the possibility of an electric shock. Do not use this pump. Disconnect the pump and have the problem corrected by a qualified service representative before using.
CAUTION – To reduce the risk of electric shock the pool must be installed no closer than 6 feet (1.8 m) from any electrical outlet. Do not place portable appliances closer than 5 feet (1.5 m) from the pool.
WARNING: The pump is not intended to be bonded to the equipotential bonding grid.
DO NOT BURY CORD. Locate cord to minimize abuse from lawn mowers, hedge trimmers, and other equipment.
WARNING – To reduce the risk of electric shock, replace the damaged cord immediately. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
WARNING – To reduce the risk of electric shock, do not use an extension cord to connect the unit to the electric supply; provide a  properly located outlet.
CAUTION – This pump is for use with storable pools only. Do not use with permanently installed pools. A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage.
CAUTION – For continued protection against possible electric shock this unit is to be mounted to the base in accordance with the installation instructions.
IMPORTANT – Using the pump with an unmatched electrical supply is dangerous and will result in catastrophic failure of the pump.
RISK OF ELECTRIC SHOCK – When working with electricity, turn the electrical power off at the circuit breaker and lock the breaker door. Failure to do so will result in an increased risk of shock, injury, and possibly death.
DO NOT REMOVE THE GROUNDING PRONG OR MODIFY THE PLUG IN ANY WAY. DO NOT USE ADAPTOR PLUGS. Consult a qualified electrician for any questions related to the validity of your plugs grounding. Handle the pump with care. Do not pull or carry the pump by the power cord. Never pull a plug from the outlet by yanking the power cord.  Keep cord free from abrasions. Sharp objects, oil, moving parts, and heat should never be exposed to the filter pump.
NOTE: Please examine equipment before use. Notify Bestway at the customer service address listed on this manual for any manufacturing defect or missing parts at the time of purchase. Verify that the equipment components represent the filter pump model that you had intended to purchase.

NOTE: Place pump on solid and level ground. Pay attention to the position of pool and pump so adequate ventilation, drainage,  and access for cleaning is available. Never place pump in an area that may accumulate water, or in an area where foot traffic will flow around the pool.
NOTE: Atmospheric conditions may affect the performance and life span of your filter pump. Unnecessary wear and tear may occur during periods of cold, heat and exposure to sun. Whenever possible shelter the pump from these conditions.
NOTE: Do not add chemicals in the filter pump.
NOTE: Assembly and disassembly of this product should only be performed by adults.

•  THERMALLY PROTECTED MOTOR CSA ENCLOSURE 3.
•  FOR USE WITH SWIMMING POOLS ONLY.

CAUTION: TO ENSURE CONTINUED PROTECTION AGAINST SHOCK HAZARDS, USE ONLY IDENTICAL  REPLACEMENT PARTS WHEN SERVICING.
WARNING: RISK OF ELECTRIC SHOCK. CONNECT ONLY TO A GROUNDING-TYPE RECEPTACLE.
CAUTION: THIS PUMP IS FOR USE WITH STORABLE POOLS ONLY – DO NOT USE IT WITH PERMANENTLY INSTALLED POOLS.
CAUTION: CONNECT ONLY TO GROUNDING TYPE RECEPTACLE PROTECTED BY A CLASS A GROUND FAULT CIRCUIT INTERRUPTER.
CAUTION: FOR CONTINUED PROTECTION AGAINST POSSIBLE ELECTRIC SHOCK THIS UNIT IS TO BE  MOUNTED TO THE BASE IN ACCORDANCE WITH THE INSTALLATION INSTRUCTIONS.
WARNING – RISK OF ELECTROCUTION

1. Connect Only To Properly Grounded Outlet. Do Not Remove Ground Pin.
2.  Inspect Cord Before Using – Do Not Use If Cord Is Damaged.
3.  Keep Ground-Fault Circuit-Interrupter Dry And Off The Ground.
4.  Do Not Touch Plug With Wet Hands.
5.  Double Insulated – When Servicing Use Only Identical Replacement Parts.
6.  Read Instruction Manual Before Using.

DO NOT REMOVE THIS TAG

SAVE THESE INSTRUCTIONS.

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

WARNING: Any changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception,  which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
—Reorient or relocate the receiving antenna.
—Increase the separation between the equipment and receiver.
—Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
—Consult the dealer or an experienced radio/ TV technician for help.

NOTE: You must clean the filter cartridge every day and open the top valve let the air out then close it before using the pump, otherwise the pump may not work.PEDESTAL FIXING Fig.1
The filter pump must be vertically fixed on the ground or a certain pedestal made of wood or concrete before use. There should be two holes 7mm in diameter on the pedestal, space between which should be 256mm. Put filter pump on the pedestal and fix them together by fastening the bolts and nuts. All the pedestal parts should weigh over 18kgs at least to prevent the pump from accidentally falling.

Operation

1. Open/unscrew the Air Purge Valve on the Filter Pump; air is released as water fills the Filter Pump.
2.  When water comes out of the Air Purge Valves, close both the Air Purge Valves and wipe away any water.
3. Test the GFCI plug.
4. Start the Filter Pump by turning on the switch to the “I” position.

A. To test the GFCI plug, insert it into a grounding-type receptacle.
B. Press the “RESET” button; the indicator turns red.
NOTE: If the indicator light is not on, the test has failed.
C. Press the “TEST” button. The indicator turns off.
NOTE: If the indicator light is not off, the test has failed.
D. Press the “RESET” button, the indicator light turns red, and the filter pump is ready for use.
WARNING: RISK OF ELECTRIC SHOCK. THE GFCI MUST BE TESTED BEFORE EACH USE.
WARNING: DO NOT USE THE PUMP IF THE ABOVE TEST FAILS. Please contact your local Coleman Customer Service.
NOTE: Never operate the pump while the connection valves are closed.
NOTE: To prevent the risk of electrical shock, ensure your hands are completely dry when plugging in the Filter Pump.
IMPORTANT: DO NOT DRY RUN THE FILTER PUMP – Make sure both the pool’s Inlet and Outlet valves are fully covered by water before operating the Filter Pump.

PUMP MAINTENANCE

CAUTION: YOU MUST ENSURE THE FILTER PUMP IS UNPLUGGED BEFORE ANY MAINTENANCE OR  STORAGE BEGINS OR SEVERE RISK OF INJURY OR DEATH EXISTS. 

1. Unplug the Filter Pump.
2.  Stop water flowing to the Filter Pump refer to the pool’s manual.
3.  Unscrew the Filter Cap Retainer and remove the Filter Cap.
4.  Clean the Filter Cartridge with a garden hose. If the filter cartridge remains soiled or discolored, it is necessary to replace it with a new one.
5. Insert the cleaned (or new) Filter Cartridge; ensure it is centered in the Filter Pump.
6.  Check that the Filter Cap Seal is in place.
7. Replace the Filter Cap and screw the Filter Cap Retainer into position.
8. Open the Valve A and B.
9. Follow the PUMP INSTALLATION DIRECTIONS section to prepare the system for use.

IMPORTANT:To ensure pool water stays clean, please clean the filter cartridge every day.
For sanitary reasons, we suggest replacing the Filter Cartridge with a new one every two weeks.

PUMP STORAGE

1.  Unplug the Filter Pump.
2.  Stop water flowing into the Filter Pump and to remove the Filter Cartridge.
3.  Discard the Filter Cartridge.
4.  Detach all Hoses.
5.  Dry all components thoroughly.
6.  Store the filter pump in a dry location out of the reach of children. Storage temperature: 4-40ºC (39.2-104F)
7. Drain the pool according to the Pool Owner’s Manual.

PUMP WARRANTY

For information concerning pump warranty please visit our website at: www.bestwaycorp.com

The product you have purchased comes with a limited warranty from the manufacturer Bestway ® .
Bestway ®stands behind our quality guarantee and assures, through a replacement warranty, your product will be free from manufacturer’s defects.
The limited warranty is valid as follows:
360 days for the motor pumps, 30 days for hoses, fitting and accessory included in the package, all from the original date of purchase.
To file a warranty claim, please contact your Bestway®After Sales Center at 1-855-838-3888 before sending any documents. They will provide full instructions of what is needed for your claim. Bestway ®is not responsible for economic loss due to water or chemical costs and will not replace any products deemed to have been neglected or used outside of the owner’s manual guidelines. Bestway’s warranty covers manufacturing defects discovered while unpacking the product or during use, as recommended within the user manual. This warranty applies only to products that have not been modified by any 3rd parties.  The product must be stored and handled in accordance with the technical recommendations.
The warranty does not cover damages caused by misuse, abuse, neglect, including but not limited to: collision, fire, excessive heat exposure, improper use of chemicals, exposure to extreme weather conditions, improper installation, or improper storage.
Replacements and repairs don’t extend the duration of the warranty. The warranty start date is the date of sale shown on the original receipt/ purchase invoice.
Please copy the Batch Number found on the body of the filter pump.

BATCH NUMBER: ————————-Date of purchase:———————————-
TO: Bestway®Service Department——–Date:————————————————-
Website: www.bestwaycorp.com ———–Customer Code Number:————————-
Toll-Free:1-855-838-3888
Please provide your address details in full.
Note: Incomplete address details will result in delayed shipments.
Bsetway®reserves the right to charge for re-delivery of undelivered packages where the recipient is at fault.

REQUIRED INFORMATION – PLEASE WRITE THE SHIPPING ADDRESS
Name:———————————————–Address:————————————-
City:————————————————–Country / State:—————————
Zip code:——————————————–Retailer:————————————-
Mobile:———————————————–Telephone:———————————
Fax:—————————————————-E-mail:————————————-
Please Clearly Write Your Item Code:———————————————————

IMPORTANT: ONLY THE DAMAGED PART WILL BE REPLACED, NOT THE COMPLETE SET.
Bestway®reserves the right to request photographic evidence of defective parts, or to require sending the item for additional testing.
In order to best assist you, we request all information you provided to be complete.
FOR FAQ, MANUALS, VIDEOS OR SPARE PARTS, PLEASE VISIT OUR WEBSITE: www.bestwaycorp.com
VIDEOS ARE ALSO AVAILABLE ON OUR BESTWAY CHANNEL ON YOUTUBE: www.youtube.com/user/BestwayService

© 2015 The Coleman Company, Inc.
and are registered trademarks of The Coleman Company, Inc., used under license.
Manufactured by
©2015 Bestway (USA) Inc., 3411 E. Harbour Drive, Phoenix, Arizona 85034, United States of America
®™ Trademarks used in some countries under license to Bestway Inflatables & Material Corp., No.3065 Cao An Road, Shanghai, 201812, China
www.bestwaycorp.com

FAQs

How can I install the connection valve to Bestway’s Hydrium Pools?

The connection valve has to be installed in the holes on the steel wall. Before installing the connection valve, fill the pool with water until it’s 20 cm (9 in.) lower than the hole on the steel wall and cut the liner following the instructions in the User Manual.

How do I connect the pump to the pools with 2 connections (A-B), with a connection valve?

1. Connect the hoses to the port B of the filter pump, then conncet to port B of pool. 2. Connect the hoses to the port A of the filter pump, then connect to port A of pool. 3. Open the connection valves to let water to flow. 4. Before starting the filter pump, open the purge valve to purge all residual air inside the filter pump.

How do I connect the pump to the pools with 3 connections (A-B-B), with a connection valve?

1. Connect the hoses to port B of the pool, then connect the T-connect to the hoses. 2. Connect the hoses to port B and port A of the filter pump. 3. Connect the port A of filter pump to port A of the pool. 4. Open the connection valves to let water to flow. 5. Before starting the filter pump, open the purge valve to purge all residual air inside the filter pump.

How do I perform the air purge operation?

To perform the the air purge operation, follow these steps: First step: after connecting the hoses, remove the plug and install the debris screen or open the connection valves. Second step: open the purge valve located on the top cover. The air will flow out until the water flows out. Third step: close the purge valve tightly to avoid leakage. Fourth step: plug in the filter pump, and it is ready to work. IMPORTANT: this operation must be repeated every time you perform any maintance operation.

Why does the pump have to be under the water level?

The filter pump/sand filter is designed to be positioned on the ground. If the filter pump/sand filter is positioned at (or above) the water level, the motor will work without water. This will cause the filter pump/sand filter to be damaged.

Will this work with a summer waves quickset 10ft ring pool?

As long as the pool can with 300-15, 200 gal pools you should be fine.

How long are the hoses ?

Not 100% sure but believe they are 5 ft.

Does it come with the 1 1/4 adapter

It comes with everything to switch out the hoses for the pool

Dose this pump come with fliter

Mine did come with one filter. 🙂

How loud is this pump?

Not any louder than other pool pumps. Mine works great.

how can i get my filter cap to stop leaking?

Replace the rubber o-ring so it seals

Website: www.bestwaycorp.com

#90363
110-120V~60Hz, 12A at 20ºC (68°F)

Owner’s Manual
Website: www.bestwaycorp.com/support

DO NOT RETURN THIS ITEM TO THE STORE OR WEBSITE WHERE IT WAS PURCHASED. PLEASE VISIT WWW.BESTWAYCORP.COM/SUPPORT FOR QUESTIONS, OR FOR DEFECTIVE OR WARRANTY CLAIMS.

WARNING

IMPORTANT SAFETY INSTRUCTIONS
When using this electrical equipment, basic safety precautions should always be followed, including the following:

READ AND FOLLOW ALL INSTRUCTIONS.
WARNING – To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times. A wire connector is provided on this unit to connect a minimum of 6 AWG (13.3 mm2) solid copper conductors between this unit and any metal equipment, metal enclosures of electrical equipment, metal water
pipe, or conduit within 5 feet (1.5 m) of the unit.

DANGER – Risk of injury.
a) Replace the damaged cord immediately.
b) Do not bury the cord.
c) Connect to a grounded, grounding-type receptacle only.

WARNING – This product is provided with a ground-fault circuit interrupter integrated with the power plug at the end of the cord. The GFCI must be tested before each use. With the product operating, push the test button on the GFCI and the product should not operate. Push the reset button on the GFCI and the product should now operate normally. When the product fails to operate in this manner, there is a ground current flowing indicating the possibility of an electrical shock. Disconnect the power until the fault has been identified and corrected.

DANGER – Risk of Accidental Drowning. Extreme caution must be exercised to prevent unauthorized access by children. To avoid accidents, ensure that children cannot use this spa unless they are supervised at all times.

DANGER – Risk of Injury. The suction fittings in this spa are sized to match the specific water flow created by the pump. Should the need arise to replace the suction fittings or the pump, be sure that the flow rates are compatible? Never operate spa if the suction fittings are broken or missing. Never replace a suction fitting with one rated less than the flow rate marked on the original suction fitting.

DANGER – Risk of Electric Shock. Install at least 5 feet (1.5 m) from all metal surfaces. As an alternative, a spa may be installed within 5 feet of metal surfaces if each metal surface is permanently connected by a minimum of 6 AWG (13.3 mm 2) solid copper conductors to the wire connector on the terminal box that is provided for this purpose.

DANGER – Risk of Electric Shock. Do not permit any electric appliance, such as a light, telephone, radio, or television, within 5 feet (1.5 m) of a spa.

WARNING – To reduce the risk of injury:
a) The water in a spa should never exceed 40°C (104°F). Water temperatures between 38°C (100°F) and 40°C (104°F) are considered safe for a healthy adult. Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes.
b) Since excessive water temperatures have a high potential for causing fetal damage during the early months of pregnancy, pregnant or possibly pregnant women should limit spa water temperatures to 38°C (100°F).
c) Before entering a spa, the user should measure the water temperature with an accurate thermometer since the tolerance of water temperature-regulating devices varies.
d) The use of alcohol, drugs, or medication before or during spa use may lead to unconsciousness with the possibility of drowning.
e) Obese persons and persons with a history of heart disease, low or high blood pressure, circulatory system problems, or diabetes should consult a physician before using a spa.
f ) Persons using medication should consult a physician before using a spa since some medication may induce drowsiness while other medication may affect heart rate, blood pressure, and circulation.

WARNING: TO AVOID ELECTRIC SHOCK, DO NOT USE THE SPA WHEN IT IS RAINING.
WARNING: Water attracts children; Always attach a spa cover after each use.
WARNING: TO REDUCE THE RISK OF INJURY: Never add water that is higher than 40°C (104°F) into the Spa. CONSULT YOUR PHYSICIAN FOR RECOMMENDATIONS.
CAUTION: The spa should not be set up or left out in temperatures lower than 4°C (40°F).
CAUTION: Do not use the spa alone.
CAUTION: Always enter and exit the spa slowly and cautiously. Wet surfaces are slippery.
CAUTION: To avoid damage to the pump, the spa must never be operated unless the spa is filled with water.
CAUTION: Immediately leave spa if the user feels uncomfortable or sleepy.
NOTE: Please examine equipment before use. Notify Coleman at the customer service address listed on this manual for any damaged or missing parts at the time of purchase. Verify that the equipment components represent the model that you had intended to purchase.

SAVE THESE INSTRUCTIONS
WARNING: CHILDREN SHOULD NOT USE SPAS OR HOT TUBS WITHOUT ADULT SUPERVISION.
WARNING: DO NOT USE SPAS OR HOT TUBS UNLESS ALL SUCTION GUARDS ARE INSTALLED TO PREVENT BODY AND HAIR ENTRAPMENT.
WARNING: PEOPLE USING MEDICATIONS AND/OR HAVING AN ADVERSE MEDICAL HISTORY SHOULD CONSULT A PHYSICIAN BEFORE USING A SPA OR HOT TUB.
WARNING: PEOPLE WITH INFECTIOUS DISEASES SHOULD NOT USE A SPA OR HOT TUB.
WARNING: TO AVOID INJURY, EXERCISE CARE WHEN ENTERING OR EXITING THE SPA OR HOT TUB.
WARNING: DO NOT USE DRUGS OR ALCOHOL BEFORE OR DURING THE USE OF A SPA OR HOT TUB TO AVOID UNCONSCIOUSNESS AND POSSIBLE DROWNING.
WARNING: PREGNANT OR POSSIBLY PREGNANT WOMEN SHOULD CONSULT A PHYSICIAN BEFORE USING A SPA OR HOT TUB.
WARNING: WATER TEMPERATURE IN EXCESS OF 38°C (100°F) CAN BE INJURIOUS TO YOUR HEALTH.
WARNING: BEFORE ENTERING THE SPA OR HOT TUB, MEASURE THE WATER TEMPERATURE WITH AN ACCURATE THERMOMETER.
WARNING: DO NOT USE A SPA OR HOT TUB IMMEDIATELY FOLLOWING STRENUOUS EXERCISE.
WARNING: PROLONGED IMMERSION IN A SPA OR HOT TUB CAN BE INJURIOUS TO YOUR HEALTH.
WARNING: DO NOT PERMIT ELECTRIC APPLIANCES (SUCH AS A LIGHT, TELEPHONE, RADIO, OR TELEVISION) WITHIN 1.5 M OF THIS OR HOT TUB.
CAUTION: MAINTAIN WATER CHEMISTRY IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS.

ASSEMBLY: THE PROVIDED WARNING LABEL

WARNING

REDUCE THE RISK OF ELECTROCUTION

1. NEVER PLACE AN ELECTRIC APPLIANCE WITHIN 5 FEET OF SPA.

REDUCE THE RISK OF CHILD DROWNING

1. SUPERVISE CHILDREN AT ALL TIMES.
2. ATTACH SPA COVER AFTER EACH USE.

REDUCE THE RISK OF OVERHEATING

1. CHECK WITH A DOCTOR BEFORE USE IF PREGNANT, DIABETIC, IN POOR HEALTH, OR UNDER MEDICAL CARE.
2. EXIT IMMEDIATELY IF UNCOMFORTABLE, DIZZY, OR SLEEPY. SPA HEAT CAN CAUSE HYPERTHERMIA AND UNCONSCIOUSNESS.
3. SPA HEAT IN CONJUNCTION WITH ALCOHOL, DRUGS, OR MEDICATION CAN CAUSE UNCONSCIOUSNESS.

WHEN PREGNANT, SOAKING IN HOT WATER FOR LONG PERIODS CAN HARM YOUR FETUS. MEASURE WATER TEMPERATURE BEFORE ENTERING.

1. DO NOT ENTER SPA IF WATER IS HOTTER THAN 38ºC (100ºF)
2. DO NOT STAY IN SPA FOR LONGER THAN 10 MINUTES.

NOTE: The warning label must be posted near your spa in a readable position during using your spa.

1. Take out the warning label from the accessory kit.
2. Carefully peel the warning label.
3. Affix the warning label.
   To order the warning label, please contact your local Coleman After Sales Service.

IMPORTANT!

To reach 40ºC (104ºF), the heating duration required is based on the starting water temperature and ambient temperature. The data below is purely for reference. To display the current water temperature, run the filter system for at least a minute.

Be sure to cover the spa with the spa cover whenever the heating function is activated. Leaving the spa uncovered will increase the heating duration required. Please do not use the spa when the ambient temperature is lower than 4ºC (39°F ).

SAVE THESE INSTRUCTIONS

SPECIFICATIONS

NOTE: The above heating rate is based on a lab test conducted with an ambient temperature of 25ºC (77ºF) and above.

INSTALLATION

Selected Location
IMPORTANT: Because of the combined weight of the SaluSpa, water, and users, it is extremely important that the base where the SaluSpa is installed is smooth, flat, level, and
capable of uniformly supporting the weight for the entire time the SaluSpa is installed ( not on the carpet or other similar material). If the SaluSpa is placed on a surface, which does not meet these requirements, any damage caused by improper support is not covered under the manufacturer’s warranty. It is the responsibility of the SaluSpa owner to assure the integrity of the site at all times.

1. Indoor Installation:
   Be aware of special requirements if you install the spa indoors.
   • Humidity is a natural side effect with SaluSpa installation. Determine the effects of moisture on exposed wood, paper, etc. in the proposed location. To minimize these effects, it is best to provide plenty of ventilation to the selected area. An architect can help determine if more ventilation is needed.
2. Outdoor Installation:
   • During filling, draining, or when in use, water may spill out of the spa. Therefore the SaluSpa should be installed near a floor drain.
   • Do not leave the spa’s surface exposed to direct sunlight for long periods of time.

GFCI Test
IMPORTANT: RISK OF ELECTRIC SHOCK. THE GFCI MUST BE TESTED BEFORE TURNING ON THE PUMP EACH TIME.

1. Plug the GFCI into a power outlet.
2. Press the reset button, the indicator turns red.
3. Press the test button, the indicator turns off.
4. Press the reset button again, the indicator turns red and the spa is ready for use.

WARNING: The GFCI plug must be tested before each use to avoid the risk of electric shock.
WARNING: Before inserting the plug into a power outlet, make sure the current rate of the power outlet is suitable for the pump.
WARNING: Do not use the pump if this test fails and contact our Aftersales Service.
NOTE: When inflating, you will notice that air will be expelled from the area where the air hose connects to the pump, this is normal for technique requirements.
NOTE: Do not use an air compressor to inflate the pool.
NOTE: Do not drag the pool on rough ground as this may cause damage to the pool liner.
NOTE: Inflation time for reference only.

Air Valve Check
Always check the air valve carefully before inflation to ensure there is not an air leak. If the air valve is loose, use the provided wrench to fasten the air valve following these
steps: With one hand, hold the backside of the air valve from the inner side of the spa wall and turn the wrench clockwise.
NOTE:

1. Do not overtighten.
2. Do not adjust the air valve connector when the spa is in use.

Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body the temperature of 37°C (98.6°F). The symptoms of hyperthermia include an increase in the internal temperature of the body, dizziness, lethargy, drowsiness, and fainting. The effects of hyperthermia include failure to perceive heat; failure to recognize the need to exit spa or hot tub; unawareness of impending hazard; fetal damage in pregnant women; physical inability to exit the spa or hot tub; and unconsciousness resulting in the danger of drowning.

WARNING – The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia.
WARNING: WATER TEMPERATURE IN EXCESS OF 38°C (100°F) CAN BE INJURIOUS TO YOUR HEALTH.

A Lock/Unlock Button
The pump has a 5-minute auto-lock. To lock or unlock the pump, place a finger over the lock/unlock button for 3 seconds.
B Power-Saving Timer Button
This is a newly added function, designed to help avoid wasting power by setting the time and duration of the heating cycle for the spa. This way, you can enjoy your spa at the time you desire, without needing to leave the heater on at all times.
STEP 1: Set the heating duration

1. Press the button unit the LED starts to flash.
2. Press the button to adjust the heating duration (From 1-48 hours).
3. Press the button again to confirm the heating duration.

STEP 2: Set the number of hours FROM NOW when the heater will activate

1. After setting the heating duration, the LED starts to flash.
2. Press the button to adjust the hours until the time of activation (From 0-99 hours).
3. Press the button again or simply touches nothing for 10 seconds to confirm the setting. The LED will light steadily, and the countdown to heater activation will
   begin.

To modify the timer settings: Press the button and use the button to adjust.
Cancel the setting: Press the button for 2 seconds.
NOTE: After setting, the screen flashes the current temperature and time alternately.
NOTE: Timer adjustment (amount of time with the heater ON) may be set from 1 to 48 hours; Reservation time adjustment (the number of hours FROM NOW when the heater will begin to function) may be set from 0 to 99 hours. If the timer is set at 0 hours, the heating system will activate immediately. Note that the timer is a one-time peruse – the user sets the duration of the heating cycle, and how many hours from now the heating cycle begins. The timer does NOT repeat until reset.

C Massage System Button
Use this button to activate the massage system, which has a 30-minute auto-shutoff feature. The light above the massage system button displays red when activated.

IMPORTANT: Do not run the massage system when the cover is attached. Air can accumulate inside the spa and cause irreparable damage to the cover and bodily harm.
NOTE: Heat and massage systems work together to create a warm massage experience.

D Celsius/Fahrenheit Toggle
The temperature can be displayed in either Fahrenheit or Celsius.

E Heat Button
Use this button to activate the heating system. When the light above the heat button is red, the heating system is activated. When the light is green, the water is at the set
temperature and the heating system is at rest.

NOTE: If the heating system is activated the filtration system will automatically start.
NOTE: After turning off the heating system the filtration system will continue to operate.

F Water Filter Button
This button turns the filter pump on and off. The light above the Water Filter Button displays red when activated.

G Temperature Adjustment Buttons
Pressing the Temperature Increase or Decrease buttons will cause the LED to flash. When flashing you can adjust to the desired temperature setting. If you hold these buttons down, the values will rapidly increase or decrease. The new and desired temperature setting will remain on the LED display for 3 seconds to confirm the new value.

NOTE: The default temperature is 35°C (95°F).
NOTE: Temperature adjustment ranges from 20°C (68°F) to 40°C (104°F).

H On/Off Button
Press this button for 2 seconds to activate the control panel buttons and the light turns green. Press this button for 2 seconds to turn off all currently activated functions.

I Power-Saving Timer LED
This LED flashing means you are setting the heating duration. The light will be on when the heating function starts to work.
This LED flashing means you are setting the number of hours FROM NOW when the heater will activate. When the light is on, the Power-Saving Timer function is set.

J LED Display
Once powered up the LED displays the current water temperature automatically.
After 72 hours of filtration (without using the power saving timer function), the pump will hibernate and flash “End” with the current water temperature. When the pump is hibernating both the heating and water filter functions are disabled. To re-activate the pump press the lock/unlock button for 3 seconds.

NOTE: The water heat rate may change in the conditions below:

• When the outdoor temperature is below 15°C (59°F).
• If the cover is not in position when the heating function is activated.

NOTE: To display the current water temperature, run the filter system for at least a minute. The water temperature as tested by an external thermometer may vary from the
temperature as displayed on the spa panel by as much as approximately 2°C.

Alarms

Causes		Reasons	Solutions
	The water flow sensors work without pressing the filter or heat button.	The water flow sensor flags didn’t fall back into the correct position. The water flow sensors are broken.	Unplug the plug, strike the side of the pump but not violently, and plug it back in. Contact your local Coleman After Sales Service point to get instructions.
	After starting or during the functions of filtering or/and heating, the water flow sensors do not detect water flow.	You forgot to remove the 3 stopper caps from inside the pool. Filter cartridges are dirty. Activate the filter or heat system and put your hand in front of the outlet pipe inside the pool to check if you can feel the water flowing out. a.  If no water flows out the water pump is broken. b.  Water flows out but the alarm	Remove the 3 stopper caps before heating. Refer to the Assembly section in the User’s Manual. Remove the filter set from inside the pool and push the filter or heat button. If no alarm appears, clean or change the filter cartridges install the filter set inside the pool. Contact your local Coleman After Sales Service point to get instructions.
	The pump’s thermometer reads the water temperature below 4°C (40°F).	The water temperature is lower than 4°C (40°F). If the water temperature is higher than 7°C (44.6°F), the pump’s thermometer is broken.	The spa is not designed to operate with water temperatures lower than 4°C (40°F). Unplug the pump and only re-start the pump when the water temperature reaches 6°C (43°F). Contact your local Coleman After Sales Service point to get instructions.
	The pump’s thermometer reads the water temperature over 48°C (119°F).	The water temperature is over 48°C (119°F). If the water temperature is lower than 45°C (113°F), the pump’s thermometer is broken.	The spa is not designed to operate with water temperatures greater than 40°C (104°F). Unplug the pump and only re-start the pump when the water temperature reaches 38°C (100°F) or lower. Contact your local Coleman After Sales Service point to get instructions.
	The pump’s thermometer connections have issues.	The pump’s thermometer connectors don’t work properly. The pump’s thermometer is broken.	Contact your local Coleman After Sales Service point to get instructions.
	The thermal cut-out cut-off.	The ambient temperature is over 50°C (122°F) or the pump is directly under the sunshine. The thermal cut-out is broken.	Unplug the pump, and put the pump in a dry, cool place. Only re-start the pump when the water temperature reaches 34°C (93.2°F) or lower. Contact your local Coleman After-sales service point to get instructions.

Maintenance

NOTE: Your spa will require additional air to be added from time to time. Changes in temperature from day to night will change the pressure in the spa and may cause a certain amount of deflation. Please follow the Assembly instructions and drain the spa before inflating to the accurate pressure needed.

CAUTION: YOU MUST ENSURE THE PUMP IS UNPLUGGED BEFORE BEGINNING SPA MAINTENANCE TO AVOID THE RISK OF INJURY OR DEATH.

Filter Cartridge Maintenance

NOTE: To ensure your spa water stays clean, check and clean your filter cartridges every day follow the steps below.

NOTE: We recommend changing your filter cartridges every week or, if the filter cartridges remain soiled and discolored, they should be replaced.

Water Maintenance
Keeping your spa water clean and chemically balanced is necessary. Simply cleaning the filter cartridge is not enough for proper maintenance, we recommend you use pool chemicals to maintain water chemistry and chlorine or bromine tablets (do not use granules) with the chemical dispenser.

NOTE: We recommend you take a shower before using your SaluSpa, as cosmetic products, lotions, and other residues on the skin can quickly degrade

water quality.
To use the chemical dispenser, please follow the below instruction.
Using chemical tablets (not included):

NOTE: Remove the chemical dispenser from spa when the spa is in use.
IMPORTANT: After performing chemical maintenance and before using the spa, use a test kit (not included) to test the water chemistry. We recommend maintaining your
water as below table.

NOTE: Damage resulting from chemical imbalance is not covered by the warranty. Pool chemicals are potentially toxic and should be handled with care. There are serious health risks from chemical vapors and the incorrect labeling and storage of chemical containers. Please consult your local pool supply retailer for more information about chemical maintenance. Pay close attention to the chemical manufacturer’s instructions. Spa damage resulting from the misuse of chemicals and mismanagement of spa water is not covered by the warranty.

Draining the Spa
NOTE: Drawings for illustration purposes only. May not reflect the actual product. Not to scale.

Cleaning the spa
Detergent residues and dissolved solids from bathing suits and chemicals may build up on the spa walls. Use soap and water to clean the walls and rinse thoroughly.

NOTE: DO NOT use hard brushes or abrasive cleaners.

DEFLATION

Spa Repair
For inflatable cover.
If the spa is torn or punctured, use the provided heavy-duty repair patch.

1. Clean area to be repaired.
2. Carefully peel patch.
3. Press patch over the area to be repaired.
4. Wait 30 seconds before inflation.

For Spa liner.
If the spa is torn or punctured, use the provided PVC repair patch and glue (not included) following these steps:

1. Clean and dry area to be repaired.
2. Cut the provided PVC patch to the appropriate size.
3. Use glue (not included) to coat one side of the newly cut patch. Make sure the glue is evenly distributed.
4. Wait for 30 seconds and then place the cut patch with glue over the damaged area.
5. Smooth out any bubble of air that may be trapped underneath, and press firmly for two minutes.
6. The product is once again ready for use. Repeat this process should further leaks occur.
7. Wait 30 minutes before inflation.

Spa Storage
Make sure the spa and pump are completely dry. This is essential to extend the life of the spa. It is recommended you store the spa in its original package in a warm dry place.

NOTE: Plastic becomes brittle and susceptible to breaking when exposed to subzero temperatures. Freezing can severely damage the spa. Improper winterization of the spa can void your warranty.

TROUBLESHOOTING

Bestway strives to provide the most trouble-free Spas on the market. If you experience any problems whatsoever, do not hesitate to contact Bestway or your authorized dealer. Here are some helpful tips to help you to diagnose and rectify some common sources of trouble.

Problems	Probable Causes	Solutions
Pump does not operate	– Power failure – GFCI broken	– Check power source – Contact your local Bestway After-Sales service point to get instructions
Pump does not heat properly	– Temperature set too low – Dirty Filter Cartridge – The thermal cut-out cut off – Spa is not covered – Heating element failed or fuse cutout	– Set to a higher temperature refer to section pump operation – Clean/replace the filter cartridge refer to section filter cartridge cleaning and replacement – Unplug the pump, and put the plugin in a dry, cool place. Only restart the pump when the water temperature reaches 35°C (95°F) or lower – Attach the cover. – Contact your local Bestway After-Sales service point to get instructions
Massage System does not work	– Air Pump is overheating – The massage system stops automatically – Air pump is broken	– Unplug the pump and wait two hours until the pump has cooled. Insert the plug and press the massage system button – Press the massage system button to reactivate – Contact your local Bestway Aftersales Service Center for instructions
Pump adapters are not level with the spa adapters	– One characteristic of PVC is that it changes shape, which is normal	– Elevate the pump with wood or another type of insulating material to bring the pump’s adapters level with the spa’s adapters
Spa pool leakage	– Spa is torn or punctured – Air valve is loose	– Use provided repair patch – Using soapy water, cover the air valve to check if the air is leaking, if so, use the provided wrench to fasten the air valve following these steps: Deflate the SPA. With one hand, hold the backside of the air valve from the inner side of the spa wall and turn the wrench clockwise.
Water is not clean	– Insufficient filtering time – Dirty Filter Cartridge – Improper water maintenance	– Increase filtration time – Clean/replace the Filter Cartridge (refer to Filter Cartridge Cleaning and Replacement section) – Refer to the chemical manufacturer’s instructions
Control panel not working	– The control panel has an auto-lock, which is activated after 5 minutes of inactivity. The LED display has one icon: If the lock icon is highlighted, the control panel is locked. – Control panel is not activated.	– To unlock the control panel, press the button for 3 seconds.   If the control panel will not unlock, restart the pump – unplug and plug in the pump. – Press the on/off button for 2 seconds. If the problem persists, please contact your local Bestway Aftersales Service Center for instructions.
GFCI  test failed	There is a defect in your spa	Contact your local Bestway Aftersales Service Center and return the SPA.
What kind of chemicals should be used for water maintenance?	Please consult your local chemical supplier for information about chemical maintenance. Pay close attention to the chemical manufacturer’s instructions.
Water leaks from the adapters between the pump and spa	Insert the three stopper caps onto the spa’s ports to prevent water from escaping and disconnect the pump. Check and make sure the seals are placed correctly inside the pump adapters. If the seals are missing or not installed correctly, please contact your local Bestway Aftersales Service Center for instructions. If the seals are correctly in place, reconnect the pump to the spa and hand-tighten the adapters.

The product you have purchased comes accompanied by a limited warranty. Bestway® stands behind our quality guarantee and assures, through a replacement warranty, your product will be free from manufacturer’s defects. The limited warranty is valid as follows: 360 days for the heater pump from the original date of purchase 180 days for the pool liner from the original date of purchase 30 days for hoses, fittings, and accessories included in the package from the original date of purchase To enact a warranty claim, please contact your local Bestway® After Sales Center at 1-855-838-3888 before sending any documents. They will provide full instructions on what is needed for your claim. Bestway® is not responsible for economic loss due to water or chemical costs. Bestway® will not replace any products deemed to have been neglected or used outside of the owner’s manual guidelines. Bestway’s warranty covers manufacturing defects discovered while unpacking the product or during use as recommended within the user manual. This warranty applies only to products that have not been modified by any 3rd parties. The product must be stored and handled in accordance with the technical recommendations.
The warranty does not cover damages caused by misuse, abuse, neglect, including, but not limited to collision, fire, use of incorrect voltage, excessive heat exposure, improper installation, improper wiring or testing, or improper storage. Replacements and repairs don’t extend the duration of the warranty. The Limited Warranty is valid for the period indicated above. The warranty start date is the date of sale shown on the original receipt/purchase invoice.

Please choose your Spa

TO: Bestwar Service Department                          Date of purchase’ _______________________

Date: ________________________________________  Customer Code Number__________________

Website: www.bestwaycorp.com Toll-Free: 1-855-838-3888 Please provide your address details in full.
Note: Incomplete address details will result in delayed shipments.
Bestway) reserves the right to charge for re-delivery of undelivered packages where the recipient is at fault.

REQUIRED INFORMATION – PLEASE WRITE THE SHIPPING ADDRESS

Name:_____________________________________________________ Address:_______________________

City: ______________________________________________________  State / Country_________________

Zip Code: ______________________________________  Retailer:_______________________

Mobile: ____________________________________________________  Telephone:_____________________

Fax:_______________________________________________________ E-mail: _______________________

Spa Pump Batch Number:_____________________________ Spa Pool Batch Number:________

Spa Pump Item Code:

All drawings for illustration purpose only. Not to scale.

Problem description

Spa leakage	Water Filtration System not working	Heating System not working
Control panel shows a failure that cannot be solved		Massage System not working
Pump leakage	Adapter leakage	Missing Part – Please use the code for the missing part. This can be found in the owner’s manual.
Other (Please describe)

IMPORTANT: ONLY THE DAMAGED PART WILL BE REPLACED, NOT THE COMPLETE SET.
Bestway® reserves the right to request photographic evidence of defective parts, or to require sending the item for additional testing. In order to better assist you, we request all information you provide to be complete.
FOR FAQ, MANUALS, VIDEOS, OR SPARE PARTS, PLEASE VISIT OUR WEBSITE: www.bestwaycorp.com.

303021185672

VIDEO

FAQs

Filled weight would be too heavy for a deck, right?

Supposed to hold 242 gallons at 8 pounds per gallon, plus 88 lbs for materials, so pre-people-ing, you’re looking at 2000+ pounds.

The dimensions say 34.5″ in diameter. that cant be right ?

The 34.5″ refers to the dimensions of the box it is shipped in. It is 71 x 26, as stated. We’ve had it running for a couple of week now and just love it. The bubbling water is magnificent and relaxing.

What chemicals are needed for the water. Is a chlorine tablet enough or is other treatment required?

You will need either chlorine or bromine. I prefer bromine. Also ph up and down, shock, tester, water clear, and defoamer.

What is the diameter

The outside diameter is right at 71″. I didn’t measure the inside diameter. Hope that helps.

How can it weigh 2700 lbs when full? 245 gal X 8lbs/gal + 88lbs = 2048lbs. where does the other 650 lbs come from?

I am not sure where the 254 or 245 gallons is coming from. A pool with a 5.5″ foot or 66″ diameter (assuming 5″ walls and outside diameter of 77″) and an 80% depth of 1.87 ft. or 22.5″ is still 332 gallons of water which would be 2656 which added to the pool, pump and heater would be pretty close to the 2700 lbs.

Can you run this with just cold water for the summer?

So how low would you run it and still be able to use my swim floats? (I’m usually still cold) I’m so glad to hear from someone who uses it as a pool and a hot tub. I’ve been looking all over. I just want some sun and water.

Do the walls have to be really hard, mine is not. Do you think is leaking air or its normal? the walls were hard but not any more!

The walls do not need to be really hard as the heated air inside the chambers will cause expansion anyway once you fire it up. The included gauge will show you when to stop filling. Mine slowly leaks out over several months then I just refill. Same thing happens to the inflatable cover.

How much water does the tub hold?

The green coleman spa holds 254 gallons, this one should be the same.

How to set up?

Needs to be inside or conditioned space does not work well if it is below 40 to 50 degrees ambient temp. because it is only 115v power. Other than that you can put it any flat non sharp object surface. The heater unit “grey oval” off to the side acts as the pump, heater and air pump for the tub and inflates tub very quickly with air pump and provided hose. Comes with everything needed except water and chemical if leaving water in tub for extended time.

What Chemicals are needed and how much?

Take a sample of your water and take it to your local pool supply shop for chemical advice.

Does the water stay hot once you turn on the jets?

The jets does cool the water from 104 to 95 degrees . So we let it run for 15 a 20 min and the turn the jets off, then the heater heats it back up and the run the jets again.

Does filters and anything come with this one hot tub?

Comes with filters! Basically a plug & play. However you do need to buy items to treat water if you plan on using it for a period of time over 3-5 days. If not water & filters will need changed. Some say filters can be cleaned with simple green.

It comes with an inflation hose, Does this include a pump???

The motor powering the spa (providing air to be circulated for the bubble effect) is the same device used to inflate the spa. You simply connect one end of the hose to the adaptor on the motor as indicated in the instructions and insert the other end into the inflation valve in the spa. They provide a gauge to let you know when the spa is fully inflated.

Does this Hot tub come a smoll sizes

This is the only size the tub comes.

ASSEMBLY/PRE-RIDE INSPECTION
INSTRUCTIONS

CT200U-EX

For questions about these Assembly Instructions, call Coleman
Powersports toll free 888-405-8725

WARNING
Never attempt to start this Mini Bike without reading and understanding the Owner’s/Operator’s manual. The  Owner’s/ Operator’s manual provides information on safety, parts, functions, pre-ride inspection, starting, and maintenance.

REMOVAL FROM CRATE

FRONT FORK INSTALLATION

1. Install front Fork Assembly by inserting the M10 steering bolt through the assembly in the following order:  Large washer, Top bracket, Small Washer, Steering Neck, Small washer, Bottom bracket, Large Large Washer, Lock Nut

2. Tighten Locknut

3. Tighten fork bolts on both sides of the assembly.
Torque for bolts 15 Ft/Lbs.

FRONT FENDER INSTALLATION

1. Attach front fender with the 2 M8 x 15mm bolts
Torque bolts 15 ft/lbs.

REAR FENDER INSTALLATION

1. Attach Rear fender with M8 x 20 bolts, large M8 washers, and M8 nuts.
Torque bolts 15 ft/lbs.

HANDLEBAR ASSEMBLY

1. Lift up handlebars and center on fork assembly. 
CAUTION:
While installing handlebars make sure brake cables, throttle cable, and on/off switch wire are not kinked or pinched.

2. Attach handlebars using clamps and M8 x 32 Bolts
Torque bolts 15 ft/lbs.

FRONT-WHEEL INSTALLATION

1. Orient the front tire so the arrow on the tire faces forward.
2. Insert an Axle bolt with the M14 washers between the forks and wheel on each side.
3. Install M14 lock nut and tighten.

LIGHT INSTALLATION

1.  Install front light onto the bracket using M8 X 50 bolts, M8 rubber grommets and M8 nuts.
   Note: The rubber  grommets fit between the light and the light bracket
   Torque Bolts 12ft/lbs
2. Plug light wires into wires from engine assembly

SECURE WIRES AND CABLES INSTALL CLUTCH COVER 

1.  Make sure the On/Off Switch wire, throttle cable, and brake cable are not kinked and have free movement when the handlebars are turned from left to right.
2. Secure wires and cables to frame using the Zip ties provided.

WARNING ALWAYS CHECK THE THROTTLE CABLE BEFORE STARTING THE  ENGINE,  THE THE THROTTLE CABLE SHOULD HAVE FREE  MOVEMENT AND SNAP BACK TO IDLE WHEN  RELEASED.

OIL AND FUEL

Engine Oil
Minibike is shipped without engine oil, fill with SAE 10W-30 Motor Oil.
Refer to the owner’s manual for the correct amount and grade of engine oil.
Caution: Do not over or underfill with engine oil.

FUEL
Never use leaded gasoline in this product. It could affect the engine’s emissions and damage the engine.
Mini Bike requires clean unleaded regular gasoline with a minimum octane rating of 86 or higher.
Fill with gasoline up to the bottom of the filler neck.

TIRE PRESSURE

Tires

1. Check tire pressure. Incorrect tire pressure can affect the handling, rider comfort, steering, tire life, and traction. Always check the tire pressure before each ride.
Tire pressure
Front tires: 10psi
Rear tires: 10psi

Chain tension
Check the tension of the chain, The chain (1) tension should be 1/2 – 3/4 in. (15-20mm)

Chain tension (slack) adjustment
1. Loosen bolt (2) on the rear axle assembly.
2. Adjust chain tension by turning the tension nuts (3) (Note: Tension nuts are located on both sides of the minibike.) Clockwise will tighten the chain. Counterclockwise will loosen the chain.
3. Once the chain is at the correct tension re-tighten the axle bolt (2).
4. Re-check chain tension.

BRAKE ADJUSTMENT

BrakesBrake Lever AdjustmentThe front left brake lever (1) should have 2.0 – 4.0mm (0.08 – 0.16) of free play.To adjust brake lever free play:

1.  Loosen the jam nut (2) on the brake cable.
2.  Turn the adjuster nut (3) until the correct amount of free-play is achieved.
3.  Retighten jam nut (2)

Brake Adjustment
To adjust brakes, loosen the rear axle bolt (4)
Locate the adjustment nut (5) located on the rear brake drum assembly.
To adjust brakes, turn the adjusting nut (5) clockwise to increase braking, counterclockwise to decrease braking.

THROTTLE ADJUSTMENT

Idle speed adjustment The idle speed should be set at 1700 ± 150 RPMs
Note: A service center can perform this adjustment. A diagnostic tachometer is required for this adjustment.
To adjust the idle speed:

1.  Locate the idle adjustment screw (1) located on the carburetor.
2. Allow the engine to warm up approximately 10 minutes
3.  With the engine running, turn the idle adjustment screw in or out at small increments until the correct idle is achieved.

Throttle Cable adjustment
It is important that the throttle grip have a certain amount of free play .
The handgrip throttle free play (2) should be .078 – .24 in (2-6 mm) To adjust Free play.

1.  Loosen jam nut (3)
2.  Turn adjusting nut (4) to the proper setting
3. Once throttle grip is at the proper free play, re-tighten the jam nut (3).

PRE-RIDE INSPECTION

Inspecting and checking the condition of the Mini Bike before each ride is important. Following the pre-ride checklist will help ensure there are no problems that could result in injury or becoming stranded. Make sure the Mini Bike is in good operating condition before each ride.

WARNING Failing to inspect and maintain the Mini Bike could be hazardous. Not following the pre-ride inspection procedures could result in losing control of the Mini Bike resulting in an accident or damage to the Mini Bike Always perform a Pre-ride inspection before each ride.

WARNING Performing maintenance and checks while the engine is running could be hazardous. You could be severely injured by moving parts or hot surfaces. Never perform maintenance or check procedures while the engine is running with the exception of checking the engine stop switch or throttle.

STARTING ENGINE

To start the engine

1.  Place the fuel valve (1) to the “ON” (right) position
2.  If the engine is cold, place the choke lever (2) to the “ON” (left) position.
3. Place the ON/OFF switch (3), located on the handlebars, to the (on)position.
4.  Pull the starter recoil cord to start the engine.
5. Once the engine has warmed up for a few minutes, place the choke lever (2) back to the “OFF” (right)  position.

WARNING Starting or running the Mini Bike in an enclosed area such as a garage or shed where there is no ventilation is hazardous. Inhaling exhaust fumes from the Mini Bike can cause severe injury or death. Never start or run the Mini Bike in an enclosed environment where there is no ventilation.  Always start and run outdoors.

WARNING Never attempt to start this Mini Bike without reading and understanding the  wner’s/Operator’s manual.  The Owner’s/ Operator’s manual provides information on safety, parts, functions, pre-ride inspection, starting, and maintenance.

1775 E. University Dr.Tempe,
AZ. 85281
PHONE: Toll-Free 888-405-8725
colemanpowered.com

ASSEMBLY/PRE-RIDE INSPECTION
INSTRUCTIONS

CT200U-EX V

https://sj83t.app.goo.gl/P3Zv

THIS MINI BIKE WAS SHIPPED WITHOUT ENGINE OIL. ALWAYS FILL MINI BIKE WITH THE
CORRECT AMOUNT AND GRADE OF ENGINE OIL AS LISTED IN THE OWNER’S MANUAL.

For questions about these Assembly Instructions, call Coleman Powersports toll free 888-405-8725

WARNING
Never attempt to start this Mini Bike without reading and understanding the Owner’s/Operator’s manual. The Owner’s/Operator’s manual provides information on safety, parts, functions, pre-ride inspection, starting, and maintenance.

REMOVAL FROM CRATE

FRONT FORK INSTALLATION

1. Install front Fork Assembly by inserting the M10 steering bolt through the assembly in the following order: Large washer, Top bracket, Small Washer, Steering Neck, Small washer, Bottom bracket, Large Large Washer, Lock Nut

2. Tighten Lock nut

3. Tighten fork bolts on both sides of assembly
Torque for bolts 15 Ft/Lbs.

FRONT FENDER INSTALLATION

1. Attach front fender with the 2 M8 x 15mm bolts
Torque bolts 15 ft/lbs.

REAR FENDER INSTALLATION

1. Attach Rear fender with M8 x 20 bolts, large M8 washers and M8 nuts.
Torque bolts 15 ft/lbs.

HANDLEBAR ASSEMBLY

1. Lift up handle bars and center on fork assembly.
CAUTION:
While installing handlebars make sure brake cables, throttle cable and on/off switch wire are not kinked or pinched.
2. Attach handlebars using clamps and M8 x 32 Bolts
Torque bolts 15 ft/lbs.

FRONT WHEEL INSTALLATION

1. Orient the front tire so the arrow on the tire faces forward.
2. Insert Axle bolt with the M14 washers between the forks and wheel on each side.
3. Install M14 lock nut and tighten.

LIGHT INSTALLATION

1. Install front light onto bracket using M8 X 50 bolts, M8 rubber grommets and M8 nuts.
Note: The rubber gromets fit between the light and the light bracket

Torque Bolts 12ft/lbs
2. Plug light wires into wires from engine assembly

SECURE WIRES AND CABLES

1. Make sure the On/Off Switch wire, throttle cable and brake cable are not kinked and have free movement when the handle bars are turned from left to right.
2. Secure wires and cables to frame using the Zip ties provided.

WARNING !
WARNING ALWAYS CHECK THROTTLE CABLE BEFORE STARTING ENGINE, THE THROTTLE CABLE SHOULD HAVE FREE MOVEMENT AND SNAP BACK TO IDLE WHEN RELEASED.

OIL AND FUEL

Engine Oil
Mini bike is shipped without engine oil, fill with SAE 10W-30 Motor Oil.
Refer to owner’s manual for correct amount and grade of engine oil.
Caution: Do not over or under fill with engine oil
FUEL Never use leaded gasoline in this product. It could affect the engine’s emissions and damage the engine. Mini Bike requires clean unleaded regular gasoline with a minimum octane rating of 86 or higher.
Fill with gasoline up to the bottom of the filler neck.

TIRE PRESSURE

Tires
1. Check tire pressure. Incorrect tire pressure can affect the handling, rider comfort, steering, tire life and traction. Always check the tire pressure before each ride.

Tire pressure
Front tires: 10psi
Rear tires: 10psi

Chain tension
Check the tension of the chain , The chain (1) tension should be 1/2 – 3/4 in. (15-20mm)
Chain tension (slack) adjustment

1. Loosen bolt (2) on the rear axle assembly.
2. Adjust chain tension by turning the tension nuts (3) (Note: Tension nuts are located on both sides of the mini bike.)
   Clockwise will tighten the chain. Counterclockwise will loosen the chain.
3. Once the chain is at the correct tension re-tighten axle bolt (2).
4. Re-check chain tension.
   

BRAKE ADJUSTMENT

Brakes
Brake Lever Adjustment
The front left brake lever (1) should have 2.0 – 4.0mm (0.08 – 0.16) of free play.
To adjust brake lever free play:

1. Loosen the jam nut (2) on the brake cable.
2. Turn the adjuster nut (3) until the correct amount of free-play is achieved.
3. Re tighten jam nut (2)
   

Brake Adjustment
To adjust brakes, loosen the rear axle bolt (4)
Locate the adjustment nut (5) located on the rear brake drum assembly.
To adjust brakes, turn the adjusting nut (5) clockwise to increase braking, counter clockwise to decrease braking.

THROTTLE ADJUSTMENT

Idle speed adjustment
The idle speed should be set at 1700 ± 150 RPMs Note: A service center can perform this adjustment . A diagnostic tachometer is required for this adjustment.

To adjust the idle speed:

1. Locate the idle adjustment screw (1) located on the carburetor.
2. Allow the engine to warm up approximately 10 minutes
3. With the engine running, turn the idle adjustment screw in or out at small increments until the correct idle is achieved.
   

Throttle Cable adjustment
It is important that the throttle grip have a certain amount of free play.
The hand grip throttle free play (2) should be .078 – .24 in (2-6 mm)
To adjust freeplay

1.  Loosen jam nut (3)
2.  Turn adjusting nut (4) to proper setting
3. Once throttle grip is at the proper freeplay, re-tighten the jam nut (3).
   

PRE-RIDE INSPECTION

Inspecting and checking the condition of the Mini Bike before each ride is important. Following the pre-ride check list will help insure there are no problems which could result in injury or becoming stranded. Make sure the Mini Bike is in good operating condition before each ride.

WARNING Failing to inspect and maintain the Mini Bike could be hazardous. Not following the pre-ride inspection procedures could result in loosing control of the Mini Bike resulting in an accident or damage to the Mini Bike Always perform a Pre-ride inspec- tion before each ride.

WARNING Performing maintenance and checks while the engine is running could be hazardous. You could be severely injured by moving parts or hot surfaces. Never perform maintenance or check procedures while the engine is running with the exception of checking the engine stop switch or throttle.

STARTING ENGINE

STARTING ENGINE
To start the engine

1. Place the fuel valve (1) to the “ON” (right) position
2. If engine is cold, place the choke lever (2) to the “ON” (left) position.
3. Place the ON/OFF switch (3), located on the handlebars, to the (on)position.
4. Pull the starter recoil cord to start the engine.
5. Once engine has warmed up for a few minutes, place the choke lever (2) back to the “OFF” (right) position.
   

WARNING Starting or running the Mini Bike in an enclosed area such as a garage or shed where there is no ventilation is hazardous. Inhaling exhaust fumes from the Mini Bike can cause severe injury or death. Never start or run the Mini Bike in an inclosed environment where there is no ventilation. Always start and run outdoors.

WARNING ! Never attempt to start this Mini Bike without reading and understanding the Owner’s/Operator’s manual. The Owner’s/ Operator’s manual provides information on safety, parts, functions, pre-ride inspection, starting and maintenance.

1775 E. University Dr.Tempe, AZ. 85281
PHONE: Toll Free 888-405-8725
colemanpowered.com

Colman Powermate

Colman Powermate

Portable Generator
Powermate CX1400/3500/5500

MODEL:____________
SERIAL:____________
DATE PURCHASED:_____________________________

This product is not intended to be used in a critical life support application. Failure to adhere to this warning could result in death or serious injury.

Register your Powermate product at:
www.powermate.com
1-800-445-1805

SAVE THIS MANUAL FOR FUTURE REFERENCE

WARNING : California Proposition 65. Engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other reproductive harm.

WARNING : California Proposition 65. This product contains or emits chemicals known to the state of California to cause cancer, birth defects, and other reproductive harm.

Section-1. Introduction and Safety

Introduction

Thank you for purchasing a Powermate product. This unit has been designed to provide high-performance, efficient operation, and years of use when maintained properly.

WARNING : Consult Manual. Read and understand manual completely before using product. Failure to completely understand manual and product could result in death or serious injury

If any section of the manual is not understood, contact your nearest Independent Authorized Service Dealer (IASD), or contact Powermate Customer Service at 1-800-445-1805, or www.powermate.com with any questions or concerns.

The owner is responsible for proper maintenance and safe use of the equipment. Before operating, servicing or storing this generator:

• Study all warnings in this manual and on the product carefully.
• Become familiar with this manual and the unit before use.
• Refer to the Assembly section of the manual for instructions on final assembly procedures. Follow the instructions completely. Save these instructions for future reference. ALWAYS supply this manual to any individual that will use this machine.

THE INFORMATION CONTAINED HEREIN WAS BASED ON MACHINES IN PRODUCTION AT THE TIME OF PUBLICATION. POWERMATE RESERVES THE RIGHT TO MODIFY THIS MANUAL AT ANY TIME.

Safety Rules

The manufacturer cannot anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and on tags and decals affixed to the unit are, therefore, not all inclusive. If using a procedure, work method or operating technique that the manufacturer does not specifically recommend, verify that it is safe for others. Also make sure the procedure, work method or operating technique utilized does not render the equipment unsafe. Throughout this publication, and on tags and decals affixed to the generator, DANGER, WARNING, CAUTION and NOTE blocks are used to alert personnel to special instructions about a particular operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their definitions are as follows:

DANGER : Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING : Indicates a hazardous situation which, if not avoided, could result in death or serious injury

CAUTION : Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTE: Notes contain additional information important to a procedure and will be found within the regular text of this manual. These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict compliance with the special instructions while performing the action or service are essential to preventing accidents.

Safety Symbols and Meanings

DANGER : Asphyxiation. Running engines produce carbon monoxide, a colorless, odorless, poisonous gas. Carbon monoxide, if not avoided, will result in death or serious injury.

• If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air IMMEDIATELY. See a doctor, as you could have carbon monoxide poisoning.

DANGER

The exhaust system must be properly maintained. Do not alter or modify the exhaust system as to render it unsafe or make it noncompliant with local codes and/or standards. Failure to do so will result in death or serious injury.

DANGER

Electrocution. Water contact with a power source,
if not avoided, will result in death or serious injury.

DANGER

Electrocution. Turn utility and emergency power supplies to OFF before connecting power source and load lines. Failure to do so will result in death or serious injury.

WARNING

Equipment and property damage. Do not alter construction of, installation, or block ventilation for generator. Failure to do so could result in unsafe operation or damage to the generator.

WARNING

Asphyxiation. Always use a battery operated carbon monoxide alarm indoors and installed according to the manufacturer’s instructions. Failure to do so could result in death or serious injury.

WARNING

Equipment and property damage. Do not operate unit on uneven surfaces, or areas of excessive moisture, dirt, dust or corrosive vapors. Doing so could result in death, serious injury, property and equipment damage.

WARNING

Moving Parts. Keep clothing, hair, and appendages away from moving parts. Failure to do so could result in death or serious injury.

WARNING

Hot Surfaces. When operating machine, do not touch hot surfaces. Keep machine away from combustibles during use. Hot surfaces could result in severe burns or fire.

WARNING

Do not insert any object through the air cooling slots. Generator can start at any time and could result in death, serious injury, and unit damage.

WARNING

Risk of injury. Do not operate or service this machine if not fully alert. Fatigue can impair the ability to service this equipment and could result in death or serious injury.

WARNING

Injury and equipment damage. Do not use generator as a step. Doing so could result in falling, damaged parts, unsafe equipment operation, and could result in death or serious injury.

WARNING

Equipment damage. Do not attempt to start or operate a unit in need of repair or scheduled maintenance. Doing so could result in serious injury, death, or equipment failure or damage.

For safety reasons, it is recommended that the maintenance of this equipment be performed by an IASD. Inspect the generator regularly, and contact the nearest IASD for parts needing repair or replacement.

Section-2. General Information and Setup

TABLE 1. Generator Components

1. 120 Volt AC, 20 Amp Duplex Receptacle
2. 120/240 Volt AC, 30 Amp Locking Receptacle (NEMA L14-30R)
3. Circuit Breakers (AC)
4. On/Off Switch
5. Hour Meter
6. Ground Terminal
7. Choke Lever
8. Fuel Tank
9. Oil Drain
10. Oil Fill
11. Air Cleaner
12. Recoil Handle
13. Fuel Shutoff Valve
14. Battery Charger
15. Circuit Breaker (DC)
16. 120 Volt AC, 30 Amp Locking Receptacle (NEMA L5-30R)
17. 120 Volt AC, 30 Amp Receptacle (NEMA TT-30R)
18. 2-pole Circuit Breaker (AC)
19. 120 Volt AC, 20A GFCI Duplex Receptacle (CX5500 CARB only)

Know Your Generator

WARNING : Consult Manual. Read and understand manual completely before using product. Failure to completely understand manual and product could result in death or serious injury Replacement owner’s manuals are available at www.powermate.com.

Emissions

The United States Environmental Protection Agency (US EPA) (and California Air Resources Board (CARB), for engines/equipment certified to California standards) requires that this engine/equipment complies with exhaust and evaporative emissions standards. Locate the emissions compliance decal on the engine to determine applicable standards. For emissions warranty information, please reference the included emissions warranty. It is important to follow the maintenance specifications in the manual to ensure that the engine complies with the applicable emissions standards for the duration of the product’s life.

Product Specifications

Connection Plugs

120 VAC, 20 Amp, Duplex Receptacle

The 120 Volt outlet is overload protected by a 20 Amp push-to-reset circuit breaker. See Figure 2-5. Each receptacle will power 120 Volt AC, single phase, 60 Hz electrical loads requiring up to 2400 watts (2.4 kW) or 20 Amps of current. Use only high quality, wellinsulated, 3-wire grounded cord sets rated for 125 Volts at 20 Amps (or greater).

NOTE: Limit length of extension cords to fifteen feet, or less, to prevent voltage drop and overheating of wires.

120 VAC, 20 Amp, GFCI Duplex Receptacle (if equipped)

The 120 Volt outlet is overload protected by a 20 Amp push-to-reset circuit breaker. See Figure 2-6. Each receptacle will power 120 Volt AC, single phase, 60 Hz electrical loads requiring up to 2400 watts (2.4 kW) or 20 Amps of current. Use only high quality, wellinsulated, 3-wire grounded cord sets rated for 125 Volts at 20 Amps (or greater). It also provides protection with a Ground Fault Circuit Interrupter with a press to TEST and RESET button.

NOTE: Limit length of extension cords to fifteen feet, or less, to prevent voltage drop and overheating of wires.

120 VAC, 30 Amp Receptacle

Use a NEMA TT-30R plug with this receptacle. Connect a suitable 3-wire cord set to the plug and to desired load. The cord set should be rated for 125 Volts AC at 30 Amps (or greater). See Figure 2-7.
Use this receptacle to operate 120 Volt AC, 60Hz, single phase loads requiring up to 3600 watts (3.6kW) of power at 30 Amps. The outlet is protected by a 30 Amp push-to-reset circuit breaker.

Figure 2-7. 120 VAC, 30 Amp Receptacle NEMA TT-30R

120/240 VAC, 30 Amp Receptacle

Use a NEMA L14-30 plug with this receptacle (rotate to lock/unlock). Connect a suitable 4- wire grounded cord set to plug and desired load. The cord set should be rated 250 Volts AC at 30 Amps (or greater). See Figure 2-8. Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 2760 Watts (2.7 kW) of power at 23 Amps or 240 Volt AC, 60 Hz, single phase loads requiring up to 5520 watts (5.5 kW) of power at 23 Amps. The outlet is protected by a 2-pole 23 Amp toggle switch circuit breaker.

Figure 2-8. 120/240 VAC, 30 Amp Receptacle NEMA L14-30R

110/120 VAC, 30 Amp Receptacle

Use a NEMA L5-30 plug with this receptacle (rotate to lock/unlock). Connect a suitable 3- wire cord set to the plug and to desired load. The cord set should be rated for 125 Volts AC at 30 Amps (or greater). See Figure 2-9. Use this receptacle to operate 120 Volt AC, 60Hz, single phase loads requiring up to 3600 watts (3.6kW) of power at 30 Amps. The outlet is protected by a 30 Amp push-to-reset circuit breaker.

Remove Contents from Carton

1. Open carton completely by cutting each corner from top to bottom.
2. Remove and verify carton contents prior to assembly. Carton contents should contain the following:

TABLE 2. Accessories

3. Call Powermate Customer Service 1-800- 445-1805 with the unit model and serial number for any missing carton contents.

4. Record model, serial number, and date of purchase on front cover of this manual.

Assembly

WARNING: Consult Manual. Read and understand manual completely before using product. Failure to completely understand manual and product could result in death or serious injury.

Call Powermate Customer Service at 1-800- 445-1805 for any assembly issues or concerns. Please have model and serial number available.

The following tools are required to install the accessory kit.
• See Table 2: Accessories (Tool Kit)
NOTE: The wheels are not intended for over the road use.

CX3500

Install wheels as follows:

1. Slide axle pin (2) through wheel (1), M10 x 4mm flat washer (6), and frame.
2. Insert cotter pin (3) through axle (2). Bend tabs (of cotter pins) outward to lock into place.

Install frame foot assembly as follows:

1. Slide rubber foot (5), M6 nyloc nut (9), and foot spacer (4) onto M6 x 25 bolt (7).
2. Align through holes in frame rail and secure with M8 x 65 bolt (8).

CX5500

Install wheels as follows:

1. Slide axle pin (3) through wheel (1), M12 x 4mm flat washer (7), and frame.
2. Install M12 x 4mm flat washer (7) and insert cotter pin (4) through axle (3). Bend tabs (of cotter pins) outward to lock into place.

Install frame foot assembly as follows:

1. Slide M8 flat washer (9), rubber foot (6), foot spacer (5) onto M8 x 80 bolt (10).
2. Align through holes in frame rail and secure with M8 nyloc nut (12). Install handle as follows:
3. Slide M8 x 50 bolt (10) through handle bracket and handle (2). Secure with M8 nyloc nut (12).

Add Engine Oil

CAUTION: Engine damage. Verify proper type and quantity of engine oil prior to starting engine. Failure to do so could result in engine damage.

1. Place generator on a level surface.
2. Verify oil fill area is clean.
3. Remove oil fill cap and wipe dipstick clean.

4. Add recommended engine oil. Climate determines proper engine oil viscosity See chart to select correct viscosity.

NOTE: Use petroleum based oil (supplied) for engine break-in before using synthetic oil.

NOTE: Some units have more than one oil fill location. It is only necessary to use one oil fill point.

5. Thread dipstick into oil filler neck. Oil level is checked with dipstick fully installed.

6. See Figure 2-13. Remove dipstick and verify oil level is within safe operating range.

Fuel

DANGER : Explosion and Fire. Fuel and vapors are extremely flammable and explosive. Add fuel in a well ventilated area. Keep fire and spark away. Failure to do so will result in death or serious injury

DANGER: Do not overfill fuel tank. Fill to 1/2 in. of top of tank to allow for fuel expansion. Overfilling may cause fuel to spill onto engine causing fire or explosion, which will result in death or serious injury.

Fuel requirements are as follows:

• Clean, fresh, unleaded gasoline.
• Minimum rating of 87 octane/87 AKI (91 RON).
• Up to 10% ethanol (gasohol) is acceptable (where available; non-ethanol-premium fuel is recommended).
• DO NOT use E85.
• DO NOT use a gas oil mix.
• DO NOT modify engine to run on alternate fuels. Stabilize fuel prior to storage.

1. Verify unit is OFF and cooled for a minimum of two minutes prior to fueling.
2. Place unit on level ground in a well ventilated area.
3. Clean area around fuel cap and remove cap slowly.
4. Slowly add recommended fuel. Do not fill above red fuel indicator (A). See Figure 2- 14.
5. Install fuel cap.

NOTE: Allow spilled fuel to evaporate before starting unit.

IMPORTANT NOTE: It is important to prevent gum deposits from forming in fuel system parts such as the carburetor, fuel hose or tank during storage. Alcoholblended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. See the Storage section. Never use engine or carburetor cleaner products in the fuel tank as permanent damage may occur.

Section-3. Operation

Operation and Use Questions

Call Powermate customer service at 1-800- 445-1805 with questions or concerns about equipment operation and maintenance.

Before Starting Engine

1. Verify engine oil level is correct.
2. Verify fuel level is correct.
3. Verify unit is secure on level ground, with proper clearance and is in a well ventilated area.

Prepare Generator for Use

DANGER: Asphyxiation. Running engines produce carbon monoxide, a colorless, odorless, poisonous gas. Carbon monoxide, if not avoided, will result in death or serious injury.

DANGER : The exhaust system must be properly maintained. Do not alter or modify the exhaust system as to render it unsafe or make it noncompliant with local codes and/or standards. Failure to do so will result in death or serious injury.

WARNING : Risk of fire. Do not use generator without spark arrestor installed. Failure to do so could result in death or serious injury.

WARNING: Asphyxiation. Always use a battery operated carbon monoxide alarm indoors and installed according to the manufacturer’s instructions. Failure to do so could result in death or serious injury.

WARNING :Risk of Fire. Hot surfaces could ignite combustibles, resulting in fire. Fire could result in death or serious injury.

WARNING :Hot Surfaces. When operating machine, do not touch hot surfaces. Keep machine away from combustibles during use. Hot surfaces could result in severe burns or fire.

CAUTION : Equipment and property damage. Disconnect electrical loads prior to starting or stopping unit. Failure to do so could result in equipment and property damage.

Grounding the Generator When In Use

The generator is equipped with a terminal for the connection of a grounding electrode system. Article 250.34 (A) does not require the frame of the generator to be connected to a grounding electrode system when the generator only supplies power to cord and plug connected equipment through the receptacles on
the generator.

When the generator supplies power to a 3 pole manual transfer switch or distribution panel boards for temporary power, a grounding electrode system shall be installed and connected to the grounding electrode terminal on the generator. See NEC 250.30, 250.34 and 250.52 for clarification. See Figure 3-1. • Neutral Bonded to Frame

Special Requirements

Review all Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Consult a qualified electrician, electrical inspector, or the local agency having jurisdiction:

• In some areas, generators are required to be registered with local utility companies.
• If the generator is used at a construction site, there may be additional regulations which must be observed.

Connecting the Generator to a Building Electrical System

When connecting directly to a building electrical system, it is recommended that a manual transfer switch be used. Connections for a portable generator to a building electrical system must be made by a qualified electrician and in strict compliance with all national and local electrical codes and laws.

Know Generator Limits

Overloading a generator can result in damage to the generator and connected electrical devices. Observe the following to prevent overload:

• Add up the total wattage of all electrical devices to be connected at one time. This total should NOT be greater than the generator’s wattage capacity.
• The rated wattage of lights can be taken from light bulbs. The rated wattage of tools, appliances, and motors can be found on a data label or decal affixed to the device.
• If the appliance, tool, or motor does not give wattage, multiply volts times ampere rating to determine watts (volts x amps = watts).
• Some electric motors, such as induction types, require about three times more watts of power for starting than for running. This surge of power lasts only a few seconds when starting such motors. Make sure to allow for high starting wattage when selecting electrical devices to connect to the generator:

1. Figure the watts needed to start the largest motor.
2. Add to that figure the running watts of all other connected loads. The Wattage Reference Guide is provided to assist in determining how many items the generator can operate at one time.

NOTE: All figures are approximate. See data label on appliance for wattage requirements.

Table 3. Wattage Reference Guide

Transporting/Tipping of the Unit

Do not operate, store or transport the unit at an angle greater than 15 degrees.

Starting Pull Start Engines

WARNING : Recoil Hazard. Recoil could retract unexpectedly. Kickback could result in death or serious injury.

CAUTION : Equipment and property damage. Disconnect electrical loads prior to starting or stopping unit. Failure to do so could result in equipment and property damage.

1. Unplug all electrical loads from the unit’s receptacles before starting engine.
2. Place generator on a level surface.
3. See Figure 3-2. Open the fuel shut-off valve (A).
4. Turn engine ON/OFF switch (B) to ON. See Figure 3-2.

5. Slide engine choke (C) to Full CHOKE position (left). See Figure 3-3.

6. See Figure 3-2. Firmly grasp recoil handle (D) and pull slowly until increased resistance is felt. Pull rapidly up and away.

7. When engine starts, move choke lever to 1/2 CHOKE position until engine runs smoothly, then fully into ON position. If engine falters, move choke back to 1/2- CHOKE position until engine runs smoothly, then to ON position.

NOTE: If engine fires, but does not continue to run, move choke lever to Full CHOKE and repeat starting instructions.
IMPORTANT NOTE: Do not overload generator or individual panel receptacles. These outlets are overload protected with Pushto reset circuit breakers. If amperage rating of any circuit breaker is exceeded, that breaker opens and electrical output to that receptacle is lost. Read Know Generator Limits carefully.

Generator Shut Down

Equipment and property damage. Disconnect electrical loads prior to starting or stopping unit. Failure to do so could result in equipment and property damage.

1. Shut off all loads and unplug electrical
   loads from generator panel receptacles.
2. Let engine run at no-load for several minutes to stabilize internal temperatures of engine and generator.
3. Move ON/OFF switch to OFF.
4. Close fuel valve.

NOTE: Under normal conditions, close fuel valve and allow generator to run carburetor bowl out of fuel. For emergencies, switch to OFF

Low Oil Level Shutdown System

The engine is equipped with a low oil level sensor that shuts down the engine automatically when the oil level drops below a specified level. The engine will not run until the oil has been filled to the proper level. If the engine shuts down and there is sufficient fuel, check engine oil level.

Section-4. Maintenance and Troubleshooting

Maintenance

Regular maintenance will improve performance and extend engine/equipment life. The manufacturer recommends that all maintenance work be performed by an Independent Authorized Service Dealer (IASD). Regular maintenance, replacement or repair of the emissions control devices and systems may be performed by any repair shop or person of the owner’s choosing. However, to obtain emissions control warranty service free of charge, the work must be performed by an IASD. See the emissions warranty.

NOTE: Call Powermate customer service at 1- 800-445-1805 with questions about component replacement.

Maintenance Schedule

Follow maintenance schedule intervals, whichever occurs first according to use.
NOTE: Adverse conditions will require more frequent service.
NOTE: All required service and adjustments should be each season as detailed in the following chart.

Preventive Maintenance

Dirt or debris can cause improper operation and equipment damage. Clean generator daily or before each use. Keep area around and behind muffler free from combustible debris. Inspect all cooling air openings on generator.

WARNING : Do not insert any object through the air cooling slots. Generator can start at any time and could result in death, serious injury, and unit damage.

• Use a damp cloth to wipe exterior surfaces clean.
• Use a soft bristle brush to loosen caked on dirt, oil, etc.
• Use a vacuum to pick up loose dirt and debris.
• Low pressure air (not to exceed 25 psi) may be used to blow away dirt. Inspect cooling air slots and openings on generator. These openings must be kept clean and unobstructed.

NOTE: DO NOT use a garden hose to clean generator. Water can enter engine fuel system and cause problems. If water enters generator through cooling air slots, some water will be retained in voids and crevices of rotor and stator winding insulation. Water and dirt buildup on generator internal windings will decrease insulation resistance of windings.

Engine Maintenance

WARNING : Accidental start-up. Disconnect spark plug wires when working on unit. Failure to do so could result in death or serious injury

Engine Oil Recommendations :

To maintain the product warranty, the engine oil should be serviced in accordance with the recommendations of this manual. For your convenience, maintenance kits designed and intended for use on this product are available from the manufacturer that include engine oil, oil filter, air filter, spark plug(s), a shop towel and funnel. These kits can be obtained from an Independent Authorized Service Dealer (IASD).

Inspect Engine Oil Level

WARNING: Risk of burns. Allow engine to cool before draining oil or coolant. Failure to do so could result in death or serious injury.

Inspect engine oil level prior to each use, or every 8 hours of operation.

1. Place generator on a level surface.
2. Clean area around oil fill.
3. See Figure 4-1. Remove oil fill cap and wipe dipstick clean.

4. Screw dipstick into filler neck. Remove dipstick and verify oil level is within safe operating range. See Figure 4-2.

5. Add recommended engine oil as necessary.

6. Install oil fill cap and hand-tighten. NOTE: Some units have more than one oil fill location. It is only necessary to use one oil fill point.

Change Engine Oil

WARNING: Accidental start-up. Disconnect spark plug wires when working on unit. Failure to do so could result in death or serious injury.

When using generator under extreme, dirty, dusty conditions, or in extremely hot weather, change oil more frequently.

NOTE: Don’t pollute. Conserve resources. Return used oil to collection centers. Change oil while engine is still warm from running, as follows:

1. Place generator on a level surface.
2. Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.
3. Clean area around oil fill, and oil drain plug.
4. Remove oil fill cap.
5. Remove oil drain plug and drain oil completely into a suitable container.
6. Install oil drain plug and tighten securely.
7. Slowly pour oil into oil fill opening until oil level is within safe operating range. DO NOT overfill.
8. Install oil fill cap, and hand-tighten.
9. Wipe up any spilled oil.
10. Properly dispose of oil in accordance with all applicable regulations.

Air Filter

Engine will not run properly and may be damaged if run with a dirty air filter. Service air filter more frequently in dirty or dusty conditions. To service air filter:

1. See Figure 4-3. Turn knob (A) and remove air filter cover.
2. Wash in soapy water. Squeeze filter dry in clean cloth (DO NOT TWIST).
3. Clean air filter cover before re-installing it.

NOTE: To order a new air filter, contact the nearest authorized service center at 1-888- 436-3722

Service Spark Plug

To service spark plug:

1. Clean area around spark plug.
2. Remove and inspect spark plug.
3. Inspect electrode gap with wire feeler gauge and reset spark plug gap to 0.028- 0.031 in (0.7-0.8 mm). See Figure 4-4.

NOTE: Replace spark plug if electrodes are pitted, burned or porcelain is cracked. Use ONLY recommended replacement plug. See Specifications.

4. Install spark plug finger tight, and tighten an additional 3/8 to 1/2 turn using spark plug wrench

Inspect Muffler and Spark Arrestor

NOTE: It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brushcovered, or grass-covered land unless the exhaust system is equipped with a spark arrestor, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws. Contact original equipment manufacturer, retailer, or dealer to obtain a spark arrestor designed for exhaust system installed on this engine.

NOTE: Use ONLY original equipment replacement parts. Inspect muffler for cracks, corrosion, or other damage. Remove spark arrestor, if equipped, inspect for damage or carbon blockage. Replace parts as required.

Inspect Spark Arrestor Screen (CARB models)

WARNING : Hot Surfaces. When operating machine, do not touch hot surfaces. Keep machine away from combustibles during use. Hot surfaces could result in severe burns or fire.

1. See Figure 4-5. Loosen screw and remove retainer clamp (A) and retainer (B).
2. Remove retainer screw (C) from muffler outlet tube.
3. Remove screen (D) and replace if torn, perforated or otherwise damaged. If screen is not damaged, clean with commercial solvent.
4. Replace screen and retainer, secure with screw.
5. Install clamp.

Valve Clearance

IMPORTANT NOTE: If uncomfortable about doing this procedure, or the proper tools are not available, take generator to the nearest service center to have valve clearance adjusted. Check valve clearance after the first fifty-hours of operation. Adjust as necessary.

• Intake – 0.1mm ± 0.02mm (cold), (0.004” ± 0.001” inches)
• Exhaust – 0.15mm ± 0.02mm (cold), (0.006” ± 0.001” inches)

Storage

General

DANGER: Explosion and Fire. Fuel and vapors are extremely flammable and explosive. Store fuel in a well ventilated area. Keep fire and spark away. Failure to do so will result in death or serious injury.

WARNING : Risk of Fire. Verify machine has properly cooled before installing cover and storing machine. Hot surfaces could result in fire.

It is recommended to start and run the generator for 30 minutes, every 30 days. If this is not possible, refer to the following list to prepare unit for storage.

• DO NOT place a storage cover on a hot generator. Allow unit to cool to room temperature before storage.
• DO NOT store fuel from one season to another unless properly treated.
• Replace fuel container if rust is present. Rust in fuel will cause fuel system problems.
• Cover unit with a suitable protective, moisture resistant cover.
• Store unit in a clean and dry area.
• Always store generator and fuel away from heat and ignition sources.

Prepare Fuel System for Storage

Fuel stored over 30 days can go bad and damage fuel system components. Keep fuel fresh, use fuel stabilizer. If fuel stabilizer is added to fuel system, prepare and run engine for long term storage. Run engine for 10-15 minutes to circulate stabilizer throughout fuel system. Adequately prepared fuel can be stored up to 24 months. NOTE: If fuel has not been treated with fuel stabilizer, it must be drained into an approved container. Run engine until it stops from lack of fuel. Use of fuel stabilizer in fuel storage container is recommended to keep fuel fresh.

1. Change engine oil.
2. Remove spark plug.
3. Pour tablespoon (5-10cc) of clean engine oil or spray a suitable fogging agent into cylinder.

WARNING : Vision Loss. Eye protection is required to avoid spray from spark plug hole when cranking engine. Failure to do so could result in vision loss.

4. Pull starter recoil several times to distribute oil in cylinder.

5. Install spark plug.

6. Pull recoil slowly until resistance is felt. This will close valves so moisture cannot enter engine cylinder. Gently release recoil.

Change Oil

Change engine oil before storage.

Troubleshooting

DOWNLOAD RESOURCES

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Questions about your Manual? Post in the comments!

FAQ’S

How do I know if my generator is running?

The engine will be running when the control switch is in the RUN position. The control panel will show a green light when the generator is running.

How do I know if my generator is charging?

The engine will be running when the control switch is in the ON position. The control panel will show a red light when the generator is charging.

What type of fuel does my generator use?

Your generator uses gasoline as a fuel source.

How do I start a Coleman Powermate generator?

Slide the choke lever to the start position. If the engine is already high place the choke lever in the run. Position turn the engine switch to the on. Position.

Why does my Coleman generator keep shutting off?

Overloading. In the case of overloading, most generators are programmed to shut down. This feature, home to newer models, saves your appliances from getting stressed when the system is being overloaded. A simple solution to this would be to reduce the load of the generator and to restart it.

How do I change the oil in my Powermate?

You want to want to crack the dipstick. So it has plenty of air undo this little screw right here. And then all come out into your little jug. And then make sure you’re always ready to tap.

How do you fix a generator that will not produce electricity?

Plug in a light, turn on the generator breaker or switch and start the motor. Connect the battery +12 volts (red cable) to the red wire on the terminals you removed for three seconds. Remove your wires and replace the plug. The generator should now be producing power again.

What would cause a generator not to start?

One of the most common reasons a generator will not start is due to a battery failure. Often this could be caused by a loose connection or a sulfation build-up (a build-up of lead sulphate crystals on the plates of lead-acid batteries).

Do generators have oil filters?

You should replace the oil filter also if your generator has one. Some opt not to; instead, they drain the generators old oil to save costs. Doing so means running new oil via an old dirty filter and is not the best idea.

Where is the reset button on a generator?

Reset Breaker for Power Tech Generators. Reset breakers are located on the control box of your generator along with the main on/off switch and main breakers. Reset breakers protect the circuit from surges. When your generator experiences a surge, these breakers need to be pushed in to be reset.

Why does my generator shut off after a few minutes?

Choke Position Open for Too Long (Portable Generators)
After a few minutes, change it to half, then after a few more minutes change it to run. Generators can shut off after a few minutes of running if the choke is left in the full choke position for too long.

Why does my generator keep tripping?

When too many appliances are connected to a generator, more electricity is flowing through the circuit than it can handle, causing it to overload and trip the breaker to protect your devices.

Coleman 7330F3852 Thermostat

Specifications

• DIMENSIONS
   6 x 5 x 2 inches
• WEIGHT
• 6 ounces
• COLOR
• Black
• VOLTAGE
  12 Volts
• MOUNTING TYPE
  Wall Mount
• BRAND
  Coleman

Introduction

These thermostats are designed to operate all R.V. Products ceiling assemblies, which control the air conditioner 115 VAC circuits through 12 VDC relays. Wiring is required between the thermostat and the ceiling assembly. The thermostat wiring is field installed and must be considered before wall paneling and ceiling panels are in place. Wall thermostat-controlled air conditioners are normally OEM (Original Equipment Manufacturer) installed. Wall thermostat-controlled air conditioners may be installed for aftermarket applications with additional considerations given to the thermostat wire routing. The 7330*335* and 7330*385* thermostat may also operate any RV furnace 12 VDC control circuit not exceeding one amp. All thermostats are equipped with a replaceable 2 amp fuse located on the front of the thermostat body.

INSTALLATION INSTRUCTIONS

BE SURE ALL ELECTRICAL POWER HAS BEEN DISCONNECTED FROM THE AIR CONDITIONER, THE CEILING ASSEMBLY, AND THE POWER SUPPLY.

These instructions are provided for the proper mounting of the thermostat itself. An Operation Chart and Terminal Cross Reference Chart are provided to show thermostat capabilities. The wiring procedure is dependent upon the ceiling assembly to be matched with this component and is provided in the ceiling assembly installation instructions.

Recreation Vehicle Products suggests the thermostat wiring be a minimum of 18 gauges.

THERMOSTAT LOCATION

This thermostat is a sensitive instrument. For accurate temperature control and comfort, the following considerations should be taken into account:

1. Locate the thermostat on an inside wall about five feet above the floor. Pick a dry area where air circulation is good. The thermostat should be mounted within a reasonable distance from the appliance the thermostat will control. This will assure a more accurate temperature relationship between the thermostat and the appliance the thermostat will control.
2. Do not install the thermostat where there are unusual heating conditions; such as direct sunlight, heat producing appliances (television, radio, wall lamp, etc.) or a furnace or air conditioner supply register.

ROUTING THE THERMOSTAT WIRE BUNDLE
A separate wire bundle to power the 12 VDC thermostats will need to be routed between the thermostat and the power supply. Both positive and negative must be brought up to the thermostat.

If a 12 VDC furnace is also to be operated, additional wiring will need to be routed and a definite furnace location defined. See Figure 1.

1. Route the wire bundle between the thermostat and the ceiling assembly. Allow an additional 6 inches of length at both the thermostat and the ceiling assembly. This will give the installer the required slack necessary for wiring. See Figure 1.
2. Route the separate 2-wire thermostat bundle between the thermostat and the power supply. Allow 6 inches of additional wiring on both ends. See Figure 1:
3. If a 12 VDC furnace is to be operated, route a wire bundle between the thermostat and the furnace. Allow an additional 6 inches at both ends. See Figure 1
4. If stapling the wire bundle during the routing process, be careful not to pierce the thermostat wiring insulation.

ATTACHING THE WALL THERMOSTAT

1. Separate the thermostat cover from the base by gently pulling at the top and bottom. See Figure 2.
2. If this thermostat is a replacement thermostat for one which has failed or no longer meets the needs of the system: note the thermostat wiring on the back of the old thermostat sub­base, and the system function each wire was operating. This will save time and trouble when rewiring the new thermostat. Before removing the thermostat wiring from the old thermostat, make sure the power supply to the thermostat is disconnected.
3. Attach the new thermostat base to the wall at the desired mounting location.

Mount the thermostat to the wall before wiring the thermostat

WIRING THE WALL THERMOSTAT

TO PREVENT POSSIBLE DAMAGE TO THE EQUIPMENT OR PERSONAL INJURY DUE TO ELECTRICAL SHOCK, BE SURE THAT ALL ELECTRICAL POWER TO THE THERMOSTAT HAS BEEN DISCONNECTED BEFORE THE WIRING PROCEDURE.

1. Strip the 12-volt supply wire ends approximately 3/8 of an inch.
2. Use the Wire Cross Reference Chart (See Figure 3) and connect the appropriate conductor to the wire which protrudes from the back of the thermostat (See Figure 4). If this is a first-time installation, note the thermostat wire color for future reference in order to properly connect the thermostat wiring to the ceiling assembly.
3. Attach the negative and positive 12-volt power supply wires to the appropriate wire on the thermostat. It is important to identify the positive and negative power supply wires before connecting to insure proper thermostat operation.

If this is a replacement thermostat and there is no negative 12 VDC supply at the thermostat, a negative wire from the power supply to the thermostat must be added.

4. If a furnace system is to be operated from the thermostat, strip and attach the furnace system wires.
5. Gently push the excess thermostat wiring back into the wall opening. Because the wall may have a different temperature inside when compared to the outside, fill the wall opening with non-combustible insulation. Ensure that wires cannot contact screws or sharp edges in the wall cavity.
6. Snap the thermostat body onto the base.
7. Turn the thermostat system switch to the “OFF” position.
8. After the entire system (including the ceiling assembly and rooftop air conditioner) has been properly installed, restore the electrical power to the thermostat.

OPERATION

The chart below shows the system functions with the 7330*335* and 7330*385* thermostats. After the entire air conditioning system (and furnace system) is installed, check each position function. Disregard references to heat functions when using the 7330*336* “Cool Only” thermostat All cooling functions controlling to set point have a short cycle protection time delay of 3 minutes. There will be no delay if the cycle OFF time exceeds 3 minutes.

# There is no heat switch or furnace function available with the 7330*336* “Cool Only” thermostat.

FREQUENTLY ASKED QUESTIONS

Can I use this to replace digital Dometic thermostat?

No, it can’t be used to replace digital Dometic thermostat.

Is this the same or will it replace Coleman Mach RVP no. 7330F3858?

Yes, 6 wire 2 stage.

Why is it only blowing air out the AC and not the furnace too?

To blow out through the heater part, you are supposed to have it on heat.

Does this thermostat require soldered connections?

No, this thermostat doesn’t require soldered connections.

What holds the batteries on place?

It doesn’t have a battery compartment as it isn’t powered by batteries. It is powered from the wiring that connects to it.

Is it time delayed?

No, it isn’t time delayed.

Will this work with the Coleman 48203c966 Mach 3+ AC unit?

Yes, it will work with the Coleman 48203c996 Mach 3+ AC unit.

Does Coleman Mach thermostat have batteries?

No, it isn’t operated by batteries.

Can I replace my RV thermostat with any thermostat?

Some RV thermostats can only be used with RVs that have heating systems; they cannot be used with RVs that have both heating and cooling systems. Other thermostats can control both heating and cooling. Make sure the thermostats you consider will work with the equipment in your RV.

Is My RV thermostat bad?

If the thermostat in your RV has a blank screen or is not reacting when you change the temperature, it can be broken. You can restart the system by changing the batteries in your thermostat, performing checks with a multimeter, or responding to error codes. If not, your thermostat might need to be replaced.

How does a thermostat work in an RV camper?

The RV thermostat functions as a conduit between you and your furnace and HVAC system. It instructs those systems on when to operate, and in the case of programmable RV thermostats, it can even adjust temperatures in accordance with your predetermined preferences.

Is there a difference between an RV thermostat and a home thermostat?

RV thermostats require 12V DC power, thus 24V AC-only home thermostats cannot be used in place of them. Digital home thermostats, on the other hand, feature inbuilt batteries that allow them to control RV heaters and air conditioners, resulting in a flexible, temperature-accurate climate management system inside the car.

Can thermostats go bad?

The normal lifespan of a thermostat for upkeep, repair, or replacement is variable (unlike air conditioners that need a tune-up every year). However, in general, you can count on your thermostat to endure for at least ten years. Thermostats may start acting up after ten years.

Who makes Coleman Mach?

Airxcel makes Coleman Mach.

Can you put a smart thermostat in an RV?

With WiFi and Bluetooth cabin comfort management, it is THE smart thermostat available in the aftermarket for recreational vehicles.

Warning

• Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children.
• Follow the instructions carefully on articles to be inflated, never exceed recommended pressure. Bursting items can cause serious injury.
• Except for recycling the battery, do not open case, electrical hazards may result. There are no user serviceable parts.
• To reduce the risk of fire for electric shock, do not use this pump with any solid-state speed control device.
• Do not use under wet conditions. Keep away from water.
• Never look into or point any opening toward your eyes while pump is operating.
• Do not attempt to put any objects into the inflation or deflation port at any time.
• Never leave pump unattended while in use.
• Never twist the cord.
• Never allow sand, paper, debris or small articles to be sucked into pump while operating.
• Let pump cool before storing the pump inside the box after use. DO NOT EXCEED 10 MINUTES OF CONTINUOUS OPERATION. ALLOW 20 MINUTES OFF BETWEEN EACH
  OPERATION.
  CAUTION: Do not block the air portals during operation, this could damage the motor

Things You Should Know

• Carefully inspect the pump for damage before first use and every use thereafter. Do not use if found damaged.
• Check the charger, plug pins and cable if these are damaged do not use. If damaged the whole charger must be disposed of properly.
• Do not change the plug in any way.
• Power supply must be 230 volt AC.
• Do not expose to rain or sunlight. Household use only.
• This pump is a high-volume, low-pressure pump. It is intended to inflate items requiring low pressure (such as inflatable beds, inflatable rafts, air mattresses, etc.).
• For fast inflation and maximum motor cooling, always use the largest size nozzle possible.
• Caution – Risk of fire and electric shock! Do not operate for more than 10 minutes. Allow 20 minutes off between each operation.
  Note: Pump will not work on stem valves or needle valves commonly used on bike tires, basketballs, etc.

To Operate

• This rechargeable pump needs to be charged for 10 HOURS (but no more than 24 hours) before first use. Charge only using transformer provided with the pump.
• Do not leave pump charging for more than 24 hours to avoid damage to the battery.
• After use, recharge pump within 48 hours.
• Always store pump with a full charge. To keep the battery at optimum operating levels, recharge the unit every 3 months, even if it has not been used.
• Pump will not operate when charger is plugged in.

Inflating Coleman® Double Lock™ Valve

1. To begin inflation, open external cap and pull firmly on the lanyard to extend out. This will open internal yellow seal. (Fig. 1)
   
2. Attach adapter nozzle to inflation end of pump. Insert pump and turn on. (Fig. 2)
   
   Note: The pump may look different from yours. It is for illustration purposes only.
3. When fully inflated, seal valve by pushing in with pump nozzle. This will seal the internal yellow stopper and keep air from escaping while closing cap. Gently twist adapter sleeve to right while backing pump out of valve. (Fig. 3)
   
4. Fully remove pump and close external cap. Valve should appear depressed into itself. (Fig. 4)
   

Deflation

Remove adapter nozzle from inflation end and attach to deflation side of pump. Repeat same steps as inflation. This will draw the air out quickly. (Fig. 5)

Inflating Standard Pinch Valve

• Attach pinch valve adapter to inflation end of pump.
• Insert pinch valve adapter into pinch valve. (Fig. 6)
• Make sure tip of adapter is extended past inner “Flap” inside of valve. Turn pump on.
• When fully inflated, remove pump from valve and seal valve.

Other Valves

This pump is compatible with most valves on inflatable products. If you have an inflatable product with a valve other than those described
above, rotate the adapter sleeve until nozzle end fits valve.

About the Battery

This product uses a lead acid, sealed, rechargeable battery. The battery pack is recyclable. At the end of the battery pack’s useful life, the unit should be recycled or properly disposed of. Do not discard
in a landfill or incinerate. Contact your local city offcials for battery disposal information.

Coleman 13382 Power Steel Rectangular Pools

WARNING
smooth out the bottom

Put 1in. to 2in. water in the pool to cover the floor. Once pool floor is slightly covered, gently smooth out all wrinkles. Start in the center of the pool and work your way clockwise to the outside.

Do not assemble on soft lawn. If you must assemble the pool on a soft surface, timber boards must be placed under the feet of the vertical supports to spread the load. The thickness of the timber boards must not exceed 2 cm.

WARNING
IMPORTANT SAFETY INSTRUCTIONS Read and Follow All Safety Information and Instructions. Keep for future reference. Failure to follow these warnings and instructions can result in serious injury or death to users, especially children.

Children under 5 are at the highest risk for drowning. Closely watch children who are in or near this pool.

You can break your neck and be paralyzed!

Keep all electrical lines, radios, speakers, and other electrical devices away from the pool. Do not place the pool near or under overhead electrical lines.

If drain or suction outlet cover is missing or broken, your hair, body, and jewelry can get sucked into drain. You could be held under water & drown! Do not use pool if drain or suction outlet cover is missing or broken.

Prevent Young Children From Drowning:

• Install fencing or approved barrier around all sides of pool. State or local laws or codes may require fencing or other approved barriers.
• Check state or local laws and codes before setting up pool.
• Drowning occurs silently and quickly. Assign an adult to supervise pool and wear provided water watcher tag. Keep children in your direct sight when they are in or near pool and when you are filling and emptying pool.
• When searching for a missing child, check pool first, even if you think your child is in the house.
• Pool presents a drowning hazard even during filling and draining of the pool. Maintain constant supervision of children and do not remove any safety barriers until the pool is completely empty and stowed away.
• Refer to the list of barrier recommendations and guidelines as described in CPSC Publication No.362.
• Assign an adult to be responsible for watching children in the pool. Give this person a “water watcher” tag and ask that they wear it the entire time they are in charge of supervising children in the pool. If they need to leave for any reason, ask this person to pass the “water watcher” tag and the supervision responsibility to another adult. Locate pumps and filters in such a way that children cannot climb on them to gain access to pool.
• If you have a ladder, refer to the ladder’s manual for instructions.
• If you have a pump, refer to the pump’s manual for instructions.

Prevent Young Children From Gaining Access to Pool: Remove pool ladders before leaving pool. Toddlers can climb ladder and get into pool.
Position furniture away from pool so that children cannot climb and gain access to pool.
When leaving pool, remove floats and toys from pool that might attract a child.

Be Prepared to Respond to an Emergency:
Keep a working phone and list of emergency numbers near pool.
Become certified in cardiopulmonary resuscitation (CPR) so you can respond to an emergency.

Electrocution Risk:
Keep all electrical lines, radios, speakers, and other electrical devices away from pool.
Do not place pool near or under overhead electrical lines.

Suction Risk:
Replacement pump should never exceed the maximum flow rate marked on the suction fitting.
For further safety tips check out the following websites: www.homesafetycouncil.org

http://www.safety-council.org/info/child/water.html
www.safekids.org
www.nspi.org

Safety Barrier Guidelines for Residential Swimming Pool

Section I: Outdoor swimming pool
An outdoor swimming pool, including an inground, aboveground, or onground pool, hot tub, or spa, should be provided with a barrier which complies with the following:

1. The top of the barrier should be at least 48 inches above grade measured on the side of the barrier which faces away from the swimming pool. The maximum vertical clearance between grade and the bottom of the barrier should be 4 inches measured on the side of the barrier which faces away from the swimming pool.Where the top of the pool structure is above grade, such as an aboveground pool, the barrier may be at ground level, such as the pool structure, or mounted on top of the pool structure. Where the barrier is mounted on top of the pool structure, the maximum vertical clearance between the top of the pool structure and the bottom of the barrier should be 4 inches.
2. Openings in the barrier should not allow passage of a 4- inch diameter sphere.
3. Solid barriers, which do not have openings, such as a masonry or stone wall, should not contain indentations or protrusions except for normal construction tolerances and tooled masonry joints.
4. Where the barrier is composed of horizontal and vertical members and the distance between the tops of the horizontal members is less than 45 inches, the horizontal members should be located on the swimming pool side of the fence. Spacing between vertical members should not exceed 1-3/4 inches in width. Where there are decorative cutouts, spacing within the cutouts should not exceed 1-3/4 inches in width.
5. Where the barrier is composed of horizontal and vertical members and the distance between the tops of the horizontal members is 45 inches or more, spacing between vertical members should not exceed 4 inches. Where there are decorative cutouts, spacing within the cutouts should not exceed 1-3/4 inches in width.
6. Maximum mesh size for chain link fences should not exceed 1-3/4 inch square unless the fence is provided with slats fastened at the top or the bottom which reduce the openings to no more than 1-3/4 inches.
7. Where the barrier is composed of diagonal members, such as a lattice fence, the maximum opening formed by the diagonal members should be no more than 1-3/4 inches.
8. Access gates to the pool should comply with Section I, Paragraphs 1 through 7, and should be equipped to accommodate a locking device. Pedestrian access gates should open outward, away from the pool, and should be self-closing and have a self-latching device. Gates other than pedestrian access gates should have a self-latching device. Where the release mechanism of the self-latching device is located less than 54 inches from the bottom of the gate,
   • the release mechanism should be located on the pool side of the gate at least 3 inches below the top of the gate and
   • the gate and barrier should have no opening greater than 1/2 inch within18 inches of the release mechanism.
9. Where a wall of a dwelling serves as part of the barrier, one of the following should apply:
   • All doors with direct access to the pool through that wall should be equipped with an alarm which produces an audible warning when the door and its screen, if present, are opened. The alarm should sound continuously for a minimum of 30 seconds within 7 seconds after the door is opened. Alarms should meet the requirements of UL2017 General-Purpose Signaling Devices and Systems, Section 77. The alarm should have a minimum sound pressure rating of 85 dBA at 10 feet and the sound of the alarm should be distinctive from other household sounds, such as smoke alarms, telephones, and door bells. The alarm should automatically reset under all conditions. The alarm should be equipped with manual means, such as touchpads or switches, to temporarily deactivate the alarm for a single opening of the door from either direction. Such deactivation should last for no more than 15 seconds. The deactivation touchpads or switches should be located at least 54 inches above the threshold of the door.
   • The pool should be equipped with a power safety cover which complies with ASTM F1346-91 listed below.
   • Other means of protection, such as self-closing doors with self-latching devices, are acceptable so long as the degree of protection afforded is not less than the protection afforded by (a) or (b) described above.
10. Where an aboveground pool structure is used as a barrier or where the barrier is mounted on top of the pool structure, and the means of access is a ladder or steps, then (a) the ladder to the pool or steps should be capable of being secured, locked or removed to prevent access, or(b) the ladder or steps should be surrounded by a barrier which meets Section I, Paragraphs 1 through 9. When the ladder or steps are secured, locked, or removed,any opening created should not allow the passage of a 4-inch diameter sphere.

Section II: Barrier Locations

Barriers should be located so as to prohibit permanent structures, equipment or similar objects from being used to climb the barriers.

WARNING

• NO DIVING! You can be permanently injured.
• PREVENT DROWNING: Watch children at all times.

Only for outdoor use.

• Teach your children to swim.
• Never dive, jump, or slide into the pool.
• Adult supervision is always required.
• Parents should learn CPR.
• Never swim alone.
• Keep all electrical radios, speakers and other appliances away from the swimming pool.
• When you touch the filter, pump, or electrical parts, be sure the ground under your feet is “Bone Dry.”
• All electrical outlets should have a GFCI and connections should be a minimum of 5 feet (1.52 m) from the outside perimeter of the wall of the pool. From 5–10 feetB (1.52–3.05 m), there should be either a fixed connection (outlet box) or twistlock connection with a GFCI. Connect power cords to a 3-wire grounding-type outlet only.
• Keep all breakable objects out of the pool area.
• Alcohol consumption and pool activities do not mix. Never allow anyone to swim, dive or slide under the influence of alcohol or drugs.
• Severe electrical shock could result if you install your pump or filter on a deck. The pump or filter could fall into the water, causing severe shock or electrocution. Do not install on a deck or other surface at, above, or slightly below the top rail of the pool.
• Do not use the pool during severe weather conditions, i.e. electrical storms, tornadoes, etc.
• Be aware of overhead power lines when vacuuming your pool or using a telescoping pole.
• Do not allow diving, climbing, sitting, or standing on the top rails of the pools.
• Do not allow roughhousing and horseplay.
• Do not engage in extended breath holding activities underwater; you may black out and drown.
• Install a pool ladder(s) or staircase for entry and exit from the pool.
• Keep deck clean and clear of objects that may create a tripping hazard.
• Check regularly for signs of wear or loose bolts that could make the deck unsafe.
• Instruct pool users about the proper use of all pool ladder(s) and staircases.
• Face ladder going up or down.
• Allow only one person at a time on the ladder.
• Check all nuts and bolts regularly to ensure that the ladder stays sturdy.
• Remove or secure the ladder to prevent entry to pool when not in use.
• Please contact pool site dealer or manufacturer for additional safety signs if deemed necessary.
• For pool service, select a certified pool professional.
• Any equipment connected to the circulation systems shall be positioned so as to prevent their being used as a means of access to the pool by young children.
• The installation must comply with the codes of the authority having jurisdiction and may require permits for building, plumbing electrical, zoning, etc.
• The pool shall be located a minimum distance of 6 ft.
  (1.83 m) from any electrical receptacle.
• All 125 volt, 15 and 20 ampere receptacles located within 20 ft. (6.0 m) of the pool shall be protected by a ground fault circuit interrupter (GFCI). The 20 ft. (6 m) distance is measured via the shortest straight line distance the supply cord would follow without piercing a floor, wall, ceiling, doorway, window, or other permanent barrier.
• Prior to use of the pool, the installer shall affix all no diving signs and safety signs in accordance with installation instructions so they can be easily visible.
• A barrier is necessary to provide protection against potential drowning and near drowning and that barriers are not a substitute for the constant supervision of children. A list of emergency telephone numbers shall be posted, such as the nearest available police, fire, ambulance, and/or rescue unit. These numbers are to be kept near the telephone that is closest to the pool.
• Toys, chairs, tables, or similar objects that a young child could climb shall be at least 4 feet (1219 mm) from the pool.
• If deck is used by the installer, it will need to comply with APSP-8.
• Basic lifesaving equipment, including one of the following, shall be on hand at all times: a. A light, strong, rigid pole (shepherd’s crook) not less than 12 ft. (3.66 m) long. b. A minimum ¼ in. (6 mm) diameter rope as long as 1½ times the maximum width of the pool or 50 feet (15.24 m), whichever is less, which has been firmly attached to a Coast Guard-approved ring buoy, or a similarly approved flotation devices.
• The swimming pool cover is not designated as a safety barrier.
• Please use artificial lighting during nighttime pool use, to illuminate all safety signs, ladders, steps, deck surfaces and walks.
• The pool is subject to wear and deterioration. If not maintained properly, certain types of excessive or accelerated deterioration can lead to failure of the pool structure that might release large quantities of water that could cause bodily harm and property damage.
• The bottom of the pool shall be visible at all times from the outside perimeter of the pool.
• The installer of the vinyl liner shall affix on the original or replacement liner, or on the pool structure, all safety signs in accordance with the manufacturer’s instructions.
• If you have a filter pump, refer to the pump’s manual for instructions.
• The ladder shall be located on a solid base and the ladder shall be installed per the ladder’s instructions. Publications are available that describe the risk of drowning, entrapment, and diving accidents. Available publications related to pool safety include the Association of Pool and Spa Professionals’ (APSP) booklets entitled: The Sensible Way to Enjoy Your Aboveground/Onground Swimming Pool, Children Aren’t Waterproof, Pool and Spa Emergency
• Procedures for Infants and Children, Layers of Protection, and the latest published edition of
• ANSI/APSP-8 Model Barrier Code for Residential Swimming Pools, Spas, and Hot Tubs.

For additional safety information, see www.APSP.org. THIS PRODUCT IS COMPLIANT TO ANSI/ APSP 4 AMERICAN NATIONAL STANDARD FOR ABOVEGROUND POOLS / ONGROUND RESIDENTIAL SWIMMING POOLS & INTERNATIONAL SWIMMING POOL & SPA CODE (ISPSC)
(Only for USA & only for pools with a water depth of more than 36in.(914mm))

NOTE: If your purchased pool set do not have any circulation system, you can purchase separately. But please make sure the equipment can turn over total volume of pool water no less than once every 12 hr. You can check the water capacity on packaging to select suitable circulation system. Pump provided for the circulation of water shall be tested by a Nationally Recognized Testing Laboratory and certified to conform to UL1081. Also make sure the selected suction outlet sold with the pump should be tested by a Nationally Recognized Testing Laboratory and certified to conform to ASME/ANSI A112.19.8 or its successor standard ANSI/ APSP-16, in order to prevent suction entrapment.

Please read carefully and keep for future reference

CHOOSE THE CORRECT LOCATION
The surface chosen to install the pool must respect the following technical characteristics:

1. Because of the combined weight of the water inside the pool and the pool users, it is extremely important that the surface chosen to install the pool is capable of uniformly supporting the total weight for the entire time the pool is installed. When choosing the surface, take into consideration that water may come out of the pool when in use or in the rain. If the water softens the surface, it may lose its capability to support the pool weight.
2. Check regularly the position of the vertical legs and the
   U- supports. They must be on the same level as the bottom of the pool at all times. If the vertical leg or the U-support starts to sink into the ground, drain the water immediately to avoid the pool collapsing due to the uneven loading on the frame structure. Change the location of the pool or modify the surface material.
3. We recommend positioning the pool away from any objects children could use to climb into the pool.
4. Position the pool near an adequate drainage system to deal with overflow or to discharge the pool.
5. The surface must be flat and smooth. If the surface is inclined or uneven, it can create an unbalanced loading on the structure of the pool. This situation can damage the welding point of the liner and bend the frame. In the worst cases, the pool can collapse, causing serious personal injury and/or damage to personal property.
6. The selected surface must be clear of any type of object. Due to the weight of the water, any object under the pool could damage or perforate the bottom of the pool.
7. The selected surface must be clear of aggressive plants and weed species. Those types of strong vegetation could grow through the liner and create water leakage. The grass or other vegetation that may cause odor or slime to develop have to be eliminated from the set-up location.
8. The selected location must not have overhead power lines or trees. Be sure the location does not contain underground utility pipes, lines or cables of any kind.
9. The selected position must be far from house entrance. Do not position any equipment or other furniture around the pool. The water that comes out of the pool during the use or due to a faulty product can damage the furniture inside the house or surrounding the pool.
10. The selected surface must be flat and without holes that can damage the material of the liner.

Follow the important instructions above to choose the correct surface and location to set up your pool. Damaged parts of the pool, due to the fact that the set-up surface and location does not match the instructions, will not be considered as manufacture defect and will avoid the warranty and any service claims.

Suggested set-up surfaces: grass, ground, concrete, and all other surfaces that respect the above set-up conditions.

Not suggested surfaces: mud, sand, gravel, deck, balcony, driveway, platform, soft/loose soil or other surface that does not meet the above set-up conditions.

NOTE: Check with your local city council for by-laws relating to fencing, barriers, lighting and safety requirements and ensure you comply with all laws.

NOTE: If have a filter pump, refer to the pump’s manual for instructions.

NOTE: The ladder must match the pool size and should be used only for entering and exiting the pool. It is forbidden to exceed the permitted payload of the ladder. Check regularly if the ladder is properly assembled.

COMPONENTS LIST

NOTE: Some parts already have been installed on the pool

STRUCTURE

Before assembling your pool, please take a few minutes toB check all the parts and become familiar with their position.
NOTE: Drawing for illustration purpose only. May not reflect actual product. Not to scale.

INSTALLATION

Installation usually takes approximately 20-30 minutes with 2-3 people excluding earthworks and filling. Assembly of the Frame Pool can be completed without tools. To lengthen the life of your pool, it is important to sprinkle the top rail with the Talcum Powder before assembly. Talcum Powder is not included and easily available in the market.
Bestway Inflatables will not be responsible for damage caused to the pool due to mishandling or failure to follow these instructions.

1. Lay out all parts and check that you have the correct quantities as listed in the components list. For assistance or FAQs, please visit the support section on our website, www.bestwaycorp.com.
2. Spread out the pool and make sure the pool is right side up, let it sit exposed to direct sunlight for 1 hour or more so that the pool is more flexible during set up.
3. Place the pool near an adequate drainage system to deal with overflow water and ensure the pool’s inlet A and outlet B are correctly positioned to allow your filter pump to connect to a power source.

NOTE: Do not use extension power cords to power your pump.
ATTENTION: Do not drag the pool on the ground, this can damage the pool.
NOTE: Drawing for illustration purpose only. May not reflect actual product. Not to scale.

CONNECTION VALVE ASSEMBLY

For pool with connection valve
NOTE: If you want to connect other pool cleaning kits to the pool through the connection valve, disassemble the Debris Screen from the Connector.

FILLING POOL WITH WATER

ATTENTION: Do not leave pool unattended while filling with water.

1. Fill the pool until the water reaches the welding line located 4.7in.-7.9in. (12cm-20cm) from the top of the pool. DO NOT OVERFILL as this could cause the pool to collapse. In times of heavy rainfall you may need to empty some of the water to ensure the level is correct.
2. When filling the pool is completed, check that the water is not collecting on any side to ensure the pool is level.
   IMPORTANT: If pool is not level, drain water and re-level ground by digging out. Never attempt to move the pool with water in it, serious personal injury or damage to the pool may result.
   WARNING: Your pool may contain a great deal of pressure. If your pool has any bulge or uneven side then the pool is not level, the sides may burst and the water may discharge suddenly causing serious personal injury and/or damage to property.
3. Check pool for any leaks at valves or seams, check any evident water loss. Do not add chemicals until this has been done.

POOL MAINTENANCE

If you do not adhere to the maintenance guidelines below, your health might be at risk, especially that of your children. Using chemical tablets (not included):
NOTE: Chemconnect or Chemical Floater must be used when you perform chemical maintenance with tablets. Your purchased item may not include any of those dispensers, in this case you can purchase it by visiting our website www.bestwaycorp.com or at the nearest pool dealer.

IMPORTANT: Don’t use granulate tablets or
throw the tablet directly in the water. The chemicals can deposit on the bottom, damage the material and discolor the PVC. Using chemical liquid (not included):
IMPORTANT: Add chemical liquid in small doses and in the center of the pool to avoid direct contact between the chemicals and the PVC surface. Direct contact can damage the material and discolor the surface.
NOTE: Remove the chemical dispenser from pool when the pool is in use.
IMPORTANT: After performing chemical maintenance and before using the pool, use a test kit (not included) to test the water chemistry. We recommend maintaining your water according to the following table.

NOTE: Damage resulting from chemical imbalance
is not covered by the warranty. Pool chemicals are potentially toxic and should be handled with care. There are serious health risks from chemical vapors and the incorrect labeling and storage of chemical containers. Please consult your local pool supply retailer for more information about chemical maintenance. Pay close attention to the chemical manufacturer’s instructions. Pool damage resulting from misuse of chemicals and mismanagement of pool water is not covered by the warranty.

IMPORTANT: Over usage of chemicals can discolor the printing and all points of the pool material. It can also damage the structure of the pool liner.
To keep your pool clean:

1. Contact your local pool supply shop for advice and purchase of chemicals and pH kits. One of the most important factors to increase the life of the liner is to keep continuously clean and healthy water. Please strictly follow the instructions from professional technicians for the water treatment through the use of chemicals.
2. Locate a bucket of water next to pool to clean users’ feet before entering pool.
3. Cover the pool when not in use.
4. Skim pool regularly to avoid settled dirt.
5. Check and wash the filter cartridge regularly.
6. Gently clean any scum from below the top ring with a clean cloth.
7. Please be careful in case of rain water, kindly check that the water level is not higher than the expected. If so, YOU HAVE TO DISCHARGE THE EXCESS WATER.
8. If it rains, check that the water level is not higher than the specified level. If water exceeds the specified levels, drain the pool to the specified level.

Proper maintenance can maximize the life of your pool.
During the season of use of the swimming pool, the filtration system must be necessarily put into service every day, enough time to assure at least a complete renewal of the volume of water.
NOTE: The pump is used to circulate the water and
to filter small particles. In order to keep your pool water clean and hygienic, you must also add chemicals.

REPAIR
In the event of a leak, patch your pool using the underwater adhesive repair patch provided. You can find the instructions in FAQs on the support section of our website, www.bestwaycorp.com.

DISMANTLING

1. Unscrew the drain valve cap on the outside of the pool counter clockwise and remove.
2. Connect the adaptor to the hose and put the other end of the hose in the area where you are going to drain your pool. (Check local regulations for drainage by-laws).
3. Screw the control ring of the hose adaptor clockwise onto the drain valve. The drain valve will be open and water will start to drain automatically.
   ATTENTION: Water flow can be controlled with the control ring.
4. When draining is finished, unscrew the control ring to close the valve.
5. Disconnect the hose.
6. Screw the cap back onto the drain valve.
7. Air dry pool.

ATTENTION: Do not leave the drained pool outside

Storage

1. Please remove all the accessories and spare parts of the pool and store them clean and dry.
2. Once pool is completely dry, sprinkle with talcum powder to prevent pool from sticking together, fold pool carefully. If pool is not completely dry, mold may result and will damage the pool liner.
3. Store liner and accessories in a dry place with a moderate temperature between 5ºC / 41ºF and 38ºC / 100ºF.
4. During the rainy season, pool and accessories should be stored as per above instructions also.
5. Improper draining of the pool might cause serious personal injury and/or damage to personal property.
6. We strongly recommend the pool is disassembled during the off season (winter months). Store in a dry location out of children’s reach.