Handy THLCVCM Portable Vertical Electric Cement Mixer Manual

OPERATOR’S MANUAL & PARTS LIST
MODEL – THLCVCM
PORTABLE VERTICAL ELECTRIC CEMENT MIXER

Spares & Support: 01793 333212
Please read & understand this manual, paying particular attention to the safety instructions, before use.
The manufacturer reserves the right to change the product specification and livery according to continued product improvements.

SPECIFICATIONS

Model	THLCVCM
Product Number	193858001
Motor Power	375 watt
Motor Voltage	230V/50HZ
Drum Opening	370mm
Drum Capacity	134 litres
Maximum Mixing Capacity	90 litres
Drum Speed	23rpm
Cable Length	3 metre
Protective System	IP44
Unladen Weight	53kgs
Noise Level	92 dB(A)

The manufacturer reserves the right to change the product specification and livery according to continued product improvements.

GENERAL SAFETY INSTRUCTIONS

Read and understand the owner’s manual and labels affixed to the machine. Learn its application and limitations as well as the specific potential hazards. Retain these instructions for future reference. The operator is responsible for following the warnings & instructions in this manual and on the product.

	Read & understand the operator’s manual before using the machine. Failure to follow instructions could result in death or serious injury.		Always inspect the machine thoroughly before turning it on. Keep guards in place and in working order. Do not use the machine with the electric motor cover removed.
	Whenever the machine is in use, safety glasses must be worn to safeguard against flying objects. Wear gloves to protect your hands. Wear foot protection.		Do not start the motor if the drum is fully loaded. Do not turn the mixer off while full of concrete.
	Keep hands out of the way of all moving parts. Do not place any part of your body or any tool e.g. Shovel in the drum during operation. When operating, do not pass hands through the clearance between the frame and support arm or between the drum and support arm.		Only use or operate the mixer on solid, flat, level ground that is capable to support the weight of the mixer and its load to prevent the mixer from tipping over. Do not attempt to move the mixer when it is loaded and/or in operation.
	Risk of Electrical Shock		Fire Risk Fire and its vapours are extremely flammable & explosive. Fire or explosion can cause severe burns or death.
	Keep all bystanders & animals at least 10 metres away from the machine during operation. If approached, stop the machine immediately.		Disconnect from the power supply when not in use, before moving, making adjustments, changing parts, cleaning, or working on the mixer. Never open the motor cover before disconnecting the electrical plug from the power supply.
	Double insulated or class 2 electrical appliances are products that have been designed in a way so as not to require a safety connection to electrical earth (These products must NOT have a safety connection to Earth).		Acoustic power level LWA accordance with directive 2000/14/EC + 2005/88/EC (Please see machine & specification within this manual for actual reading)

STAY ALERT
Do not operate the mixer while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly. Do not use this mixer when you are tired or distracted from the job at hand. Be aware of what you are doing at all times. Use common sense.
AVOID DANGEROUS CONDITIONS
Make sure there is an adequate surrounding workspace. Cluttered areas invite injuries. Keep your work area clean with sufficient light. Keep the area around the mixer clear of obstructions, grease, oil, rubbish, and other debris which could cause persons to fall onto moving parts. This mixer is intended for the production of concrete, mortar, and plaster. It is not suitable for the mixing of flammable or explosive substances. Do not use it in areas where fumes from paint, solvents, or flammable liquids pose a potential hazard.
INSPECT YOUR MACHINE
Check all bolts, nuts, and screws for tightness before each use, especially those securing guards and drive mechanisms. Vibration during mixing may cause these to loosen.
Form a habit of checking to see that all the adjusting tools, shovels, hand trowels, and other tools/equipment are removed from the mixer area before turning it on. Replace damaged, missing, or failed parts before using it. Warning labels carry important information. Replace any missing or damaged warning labels.
DRESS PROPERLY
Do not wear loose clothing, gloves, scarfs, neckties or jewelry (rings, wrist watches), which can be caught in moving parts. Protective electrically non-conductive gloves and non-skid footwear are highly recommended when working. Wear a face or dust mask if the operation is dusty. Always wear safety glasses/goggles and/or face shields. Everyday eyeglasses have only impact resistant lenses; they are not safety glasses/goggles. Wear protective hair covering to contain long hair, preventing it from getting caught in machinery.
DO NOT ABUSE THE CABLE
Never carry the mixer by the electrical cable or yank it to disconnect the plug from the main supply. Keep the cable from heat, oil, and sharp edges.
EXTENSION CABLES
Extension cables must be no longer than 50 meters in length. The cable section must be 1.5mm² & 230V to allow sufficient current flow to the motor. Improper use of extension cables may cause inefficient operation of the mixer, which can result in overheating and motor damage. Only extension cords to H07RN-F specification intended for the outdoor purposes may be used. Avoid the use of free and inadequately insulated connections. Connections must be made with protected material suitable for outdoor use. Make sure that any extension cable connections are dry and safe. Ensure that the extension cable is carefully laid out avoiding liquids, sharp edges, and places where vehicles might run over it. Avoid allowing the extension cable to be trapped underneath the mixer. Ensure your extension cable is fully extended to prevent overheating or the risk of fire.
AVOID ELECTRICAL SHOCK
Check the electric circuit is adequately protected and that it corresponds with the power, voltage, and frequency of the machine’s motor. Do not plug or unplug the motor while standing in or around the damp or wet ground. Do not use the mixer in wet or damp areas or expose it to rain. Prevent body contact with grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. Make sure your fingers do not touch the plug’s metal prongs when plugging or unplugging the mixer.
KEEP BYSTANDERS AND CHILDREN AWAY
Keep unauthorized persons a minimum distance of 10 meters away from the mixer. Do not allow children to handle, climb on, or in the mixer.
DO NOT OVERREACH
Keep proper footing and balance at all times when loading or unloading the mixer. Never stand on the mixer. Serious injury could occur if the mixer is tipped or if the moving parts are unintentionally contacted. Do not store anything above or near the mixer where anyone might stand on the mixer to reach them.
AVOID INJURY FROM UNEXPECTED ACCIDENT
Keep hands out of the way of all moving parts. Do not place any part of your body or any tool e.g. Shovel in the drum during operation. When operating, do not pass hands through the clearance between the frame and support arm or between the drum and support arm.
DO NOT FORCE TOOL
Always work within the rated capacity. Do not use the mixer for a purpose for which it was not intended. The mixer is not to be towed by any vehicle.
NEVER LEAVE MIXER RUNNING UNATTENDED
Do not leave the mixer unattended until it has come to a complete stop.
MAINTAIN YOUR MIXER WITH CARE
Clean the mixer immediately after use. Keep the mixer clean to ensure it operates to its full and safest performance. When maintaining this mixer, only the manufacturer’s original replacement parts should be used. The use of non-original manufacturer parts may invalidate your warranty.
PROTECT THE ENVIRONMENT
Take leftover materials to an authorized collection point or follow the stipulations in the country where the mixer is used. Do not discharge into drains, soil, or water.
STORE IDLE EQUIPMENT
When not in use, the mixer should be stored in a dry location. Keep the mixer away from children and others not qualified to use it.
Safety alert symbol. Used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in serious injury.
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in serious injury
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
CAUTION
Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

ELECTRICAL CONNECTION

Do not connect either core to the earth’s pin
The insulation on the grounded three-meter electrical cord will only remain effective if the original insulating parts are used for repairs and the spaces between the original insulation are maintained. The use of a Residual Current Device (“RCD”), on 230V electrics is recommended. If using an extension cable, plug it directly into the RCD.

NOTE: A built-in thermal protector is fitted to shut off the motor to prevent it from overheating. The thermal protector restores automatically when the motor cools down. We recommend the machine is left to cool down for a period of more than 15 minutes before an attempt is made to plug the machine back into the mains and switched it on for operation. If the machine still does not operate, check RCD or extension cable for faults. If it still does not operate, contact your local approved service dealer.

MAINTENANCE and STORAGE

WARNING
Improper maintenance & storage of the machine may void your warranty. Keep the machine clean for better and safer performance.
MAINTENANCE

• Before each use, check all nuts & bolts to be sure they are sufficiently tightened.
• Keep all moving parts lightly greased, using Multi-purpose grease.
• Change the gearbox oil every 3000 hours of operation, and use SAE-40 oil.
• Ensure the breather openings on the motor casing are open and clean from debris. If they are blocked, the motor could overheat and shut the machine down.
• We recommend only the manufacturer’s original parts are used when maintaining this machine.
  Failure to do so could invalidate your manufacturer’s warranty.

CAUTION
Any maintenance and repairs carried out, to any electronic component must be undertaken by a qualified technician.
CLEANING

• Before cleaning, ensure it is unplugged from the mains.
• Thoroughly clean the mixer at the end of each day’s operation.
• Keep your mixer clean.
• The slightest trace of material left in the drum will harden and will attract more material each time you use it.
• Dried cement should be scraped out of the drum.
• Do not throw bricks into the mixer drum to clean it out.
• Do not beat on the drum with a shovel, a hammer, or other tools to break up accumulations of dried cement mix, as it may result in damage to the mixer.
• The drum may be scoured for approximate 2 minutes, using a 1” gravel and water mixture. Then discharge the gravel/water mixture and hose down the drum assembly inside and out.

Never put hands inside the drum when the drum is rotating

WARNING
Do not pour or spray water directly over the motor cover, especially the openings in it.

CAUTION
Wipe off any external material on the motor cover. Do not use petrol, turpentine, lacquer or paint thinner, dry cleaning fluids, or similar products. The use of chemical products or solvents may affect the properties of the cover which has been produced using high-density polyethylene PET.

STORAGE

• For years of trouble-free service, make sure the Mixer is clean and dry before storing.
• Before storing, clean the Mixer thoroughly as indicated above.
• Store indoors or in a protected area during severe weather and winter months.

ASSEMBLY

It is recommended the Cement Mixer is assembled by two persons.
Remove the Mixer and contents from the carton. Be sure the carton is empty before discarding it.
If you require any assistance with regards to the contents of the Mixer, please contact us:
Tel: 01793 333212 – Mon – Fri 8.30am – 5.30 pm (excl. Bank Holidays)
Email: [email protected]

STEP 1

A – Insert the rear leg into the front frame and secure using the long bolt and nut supplied.
STEP 2
B – Slide the wheels onto the front frame axle and insert the R-Pins into the hole in the front frame axle.
WARNING
The following instructions should be carried out by two people, due to the weight and size of the components.
STEP 3

C – Attach the drum rotation base to the motor assembly frame, using the heavy-duty anchor pin, which should be placed through both sections.
D – Secure using an R-Clip through the hole near the end of the anchor pin.
STEP 4

E – Slide the rotation base & motor assembly onto the shaft of the frame assembly.
STEP 5

F – Mount the cement mixer drum onto the gearbox shaft, ensuring the guide notch on the drum is aligned with the pin on the gearbox shaft. Rotate the drum clockwise, until you feel resistance.

STEP 6

G – Mount the two mixing paddles inside the drum. The paddle has a long & short end. The long end should be located towards the rear of the drum and fixed using the large head bolt, spring washer, and nut. Ensure the screw head bolt head is on the outside of the drum, placed through the drum and paddle, before securing with the spring washer & nut securely.
H – Insert the tilting handle through the hole in the metal motor frame. It will enter at a slight angle, with the notched section entering first, to align with the side of the frame. Secure with the R-Pin.

OPERATION

• Before operating the machine, please ensure you are fully aware of the below instructions, failure to do so, could invalidate your manufacturer’s warranty.
• Completely unwind the electrical cable. Always start the mixer before loading the drum.

GENERAL USE

• Always operate the machine on a level surface, ensuring the machine to stable and free from obstructions
• If using an extension cable, ensure it is suitable for outdoor usage, 14AWG or above, and no more than 10 meters in length.
• Load the drum with drum rotating.
• Do not throw material into the mixer, to avoid it sticking firmly to the back of the drum. Trickle it in steadily over the ram.

DRUM LOADING
For best results, proceed as follows:

• Add the required amount of gravel into the drum.
• Add the required amount of cement into the drum.
• Add the required amount of sand into the drum.
• Pour the required amount of water into the drum.

DRUM TILTING

• Ensure you have a stable footing behind the drum.
• Lift the tilting handle, to tip the rotating drum.
• The machine has been designed to allow easy pouring of your mix into a suitable wheelbarrow.

DRUM EMPTYING

• Pour your mixed concrete/cement by lifting the tilting handle, whilst the drum is still rotating & motor running.
• Be sure to pour your mix slowly and smoothly to avoid tilting the machine over.
• Ideally, pour your mixture into a suitable wheelbarrow to transport your mix to the desired work area.
• Do not turn off the mixer with the material in the drum.

MIXING HINTS

• The correct mix ratio (cement: sand: stone) depends on the type of application; harder concrete will require a higher content of cement, whilst rougher applications require more aggregate.
• First put water into the drum – around 7 liters (1.5 gallons), using more or less depending on the type of mix required. Add some aggregate before cement to avoid sticking.
• The approximate mixing time for concrete is 2-4 minutes from when all the material (including water) has been added.
• Over mixing can reduce strength and cause segregation of the coarser materials.
• A concrete mix that is too wet can reduce in strength and make it less able to withstand weathering.
• Never throw material into the drum, trickle it in steadily over the rim to prevent your mix from firmly sticking to the back of the drum and can only be dislodged by stopping the mixer.

PARTS DIAGRAM and LIST

Item No	Handy Part Number	Handy Description	Quantity
1	TH216-203001001-1	MIXING PADDLE	2
2	TH216-203001002-2	DRUM	1
3	TH216-203001003-3	SCREW M12X25	4
4	TH216-203001004-4	SPLIT PIN	1
5	TH216-203001005-5	PIVOT AXLE	1
6	TH216-203001006-6	ROTATION BASE	1
7	TH216-203001007-7	FRONT FRAME	1
8	TH216-203001008-8	R-CLIP	3
9	TH216-203001009-9	10″ WHEEL	2
10	TH216-203001010-10	NUT M10	1
11	TH216-203001011-11	WASHER M10	1
12	TH216-203001012-12	REAR LEG	1

Item No	Handy Part Number	Handy Description	Quantity
13	TH216-203001013-13	HEX BOLT M10X60	1
14	TH216-203001014-14	ROLLOVER PREVENTION PIN	1
15	TH216-203001015-15	MOTOR FRAME	1
16	TH216-203001016-16	TILTING HANDLE	1
17	TH216-203001017-17	MOTOR ASSEMBLY	1
17-47	TH216-203001017-47	SWITCH	1
17-54	TH216-203001017-53	WATERPROOF SEAL	1
17-55	TH216-203001017-55	CAPACITOR	1
18	TH216-203001018-18	GASKET M6	4
19	TH216-203001019-19	LOCKNUT M6	4
20	TH216-203001020-20	SPRING WASHER M12	4
21	TH216-203001021-21	NUT M12	4

GJ HANDY & CO LTD USER WARRANTY POLICY

1. Users Statement of Warranty
   • Each new machine is warranted against defective material or assembly of material under normal usage. The warranty applies to the original purchaser and covers faulty parts and the labour involved in replacing and repairing those parts, which are of original manufacture.
2. Period of Warranty
   All Webb, Handy Pro (Brushcutter & Long Handle Hedgecutter only), and Sanli domestic products
   • 2 years from the original date of sale to the first domestic user.
   • 90 days from the original date of sale to the professional/commercial user.
   • 90 days from the original date of sale when used for hire.
   • Engines as per the manufacturer’s warranty statement which will be supplied with the machine.
   • 1 year from the original date of purchase for Replacement Spare Parts (unless normal wear & tear components are covered for 90 days).
   • All machines’ must be serviced within the first 12 months from the original date of purchase to comply with the warranty, failure to do so will invalidate the 2 years of warranty.
   • A reduced warranty period of ninety days applies to those items which are subject to normal wear and tear (e.g. wheels, tires, cutter bars, cylinders, bottom blades, belts, cables, grass bags, spark plugs).
   All warranty repairs must be undertaken by an authorised service dealer.
   These dealers have been accredited by GJ Handy & Co Ltd and agree to only use genuine parts and follow our repair procedures.
3. Not covered by this warranty
   • The warranty policy does not cover any depreciation or damages caused by ordinary wear, rusting or corrosion, lack of correct maintenance or operation, misuse, abuse, lack of transportation, or accident.
   • The warranty policy does not cover any costs necessary for the standard periodic maintenance services instructed by the operators manual, or service parts replacement which would include oil, filters, tires, belts, brake linings, fuses, blades, seals, and other service parts unless it can be proven that the item has evidence of faulty manufacture.
   • The warranty policy will not cover failure or damage caused as a result of parts or accessories being modified without the written approval of GJ Handy & Co Ltd.
   • The warranty policy will not cover the unit if non-genuine parts have been fitted and as result damage has occurred to the unit.
   • The warranty policy is non-transferable and is only applicable to the original purchaser.
4. Disclaimer
   • This warranty is only a remedy for defects of products. GJ Handy & Co Ltd will never warranty in terms of merchantability or fitness for a particular purpose.
   • No person is authorized to make any warranties, representations, or promises, expressed or implied, on behalf of GJ Handy & Co Ltd, or to modify the terms conditions, or limitations of this warranty policy in any way.
   • Neither GJ Handy & Co Ltd nor any company affiliated with GJ Handy & Co Ltd shall be liable in any event or manner whatsoever for incidental or consequential damages or injuries, including, but not limited to, loss of crops, loss of profit, out of pocket expenses or profits, rental of substitute equipment or other commercial losses.
5. General
   • Most warrantable failures show up within the first few weeks of use. These failures are usually straightforward and warranty assessment is relatively easy.
   • Failures relating to cutter decks and belts need careful investigation, as the cause may not always be straightforward. Look for damage to blades and pulleys especially when the cutter belt or blade boss has snapped or cracked as this could be due to impact damage.
   • Customers should always refer to the operator/instruction manual when any disputed problem arises, you will find most areas covered within the manual.

EC Declaration of Conformity
We, Importer
Handy Distribution, Murdock Road, Dorcan, Swindon, SN3 5HY
Declare that the product
Model: THLCVCM
VERTICAL PORTABLE ELECTRIC CEMENT MIXER
Complies with the following directives:
The Machinery Directive 2006/42/EC Annex I
The Low Voltage Directive 2006/95/EC
EMC Directive 2004/108/EC
Relevant Standard(s), Specification(s) referred to:
EN 12151:2007
EN 60204-1:2006+A1:2009
EN ISO 12100:2010
EN55014-1:2006/A1:2009/+A2:2011
EN55014-2:1997/+A1:2001/+A2:2008
EN61000-3-2:2006/+A1:2009/+A2:2009
EN61000-3-3:2008
Name of the Notified Body:
Intertek Testing Services Shanghai
Address:
Building 86, 1198 Qinzhou Road (North), Shanghai, 200233, P.R. CHINA
Additional Information
Measured Sound Pressure Level: 92.0dB(A)
Authorised signatory and technical file holder
Date: 03/09/2015
Signature:

Name/Title: Simon Belcher (Mr)
Position: Managing Director
Murdock Road, Dorcan, Swindon, Wiltshire, SN3 5HY.

NOTES

To order spare parts and see the complete range of garden machinery and garden equipment from Handy, visit:

www.thehandy.co.uk

Support
Tel: 01793 333212
Mon – Fri 8.30am – 5.30pm (excl. Bank Holidays)
Email: [email protected]

This symbol on the product or on its packaging indicates that this product may not be treated as household waste. Instead, it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. For more detailed information about recycling this product, please contact your local council office, your household waste disposal service, or the shop where you purchased the product.

Version 2 06-15
193858001 11/02/2016