PBSD 600 A1 Belt Sander
Instruction Manual
PDF ONLINE
Before reading, unfold the page containing the illustrations and familiarise yourself with all functions of the device.
Introduction
Congratulations on the purchase of your new appliance. You have chosen a high-quality product. The operating instructions are part of this product. They contain important information about safety, usage and disposal. Before using the product, please familiarise yourself with all operating and safety instructions. Use the product only as described and for the range of applications specified. Please also pass these operating instructions on to any future owner.
Intended use
The belt grinder is designed for the dry surface sanding of wood, plastic, metal and plaster and painted surfaces (depending on the type of sandpaper used). he appliance may only be used for dry sanding. Please note that you need to use appropriate abrasive belts with different grains for working different aterials, and that you may need to adapt the speed to suit the material. The appliance is not intended for commercial use. Any other use of or modification to the appliance is deemed to be improper and carries the risk of serious personal injury. The manufacturer accepts no responsibility for damage(s) attributable to misuse.
Depicted components
| ON/OFF switch | Connection for dust collector |
| Additional handle (rubberised grip) | Locking button for ON/OFF switch |
| Front cover | Dust collector |
| Clamping lever for abrasive belt | Adjustment screw for belt tracking |
| Belt speed adjusting wheel | Abrasive belt |
| Handle (rubberised grip) | Screw clamp |
| Screw for adjusting the handle | Reducer |
| Recesses for screw clamps | Dust extraction adapter |
Package contents
1 belt sander PBSD 600 A1
1 abrasive belt for wood (grain 80)
1 dust collector
1 dust extraction adapter and reducer (for external dust extraction) 2 screw clamps
1 set of operating instructions
Technical data
| Rated voltage | 230 V ∼, 50 Hz (AC) |
| Rated power consumption | 600 W |
| Idling belt speed | 170–250 m/min |
| Rated idling speed |  n0 360–560 rpm |
| Abrasive belt | 75 x 457 mm |
| Protection class | II /  (double insulation) |
Noise emission value
Noise measurement value determined in accordance with EN 62841. The A-rated noise level of the power tool is typically as follows:
NOTE
- The vibration emission values and the noise emission values given in these instructions have been measured in accordance with a standardised test procedure and can be used for comparison of the power tool with another tool.
- The specified total vibration values and the noise emission values can also be used to make a provisional load estimate.
WARNING!
- Depending on the manner in which the power tool is being used, and in particular the kind of workpiece that is being worked, the vibration and noise emission values can deviate from the values given in these instructions during actual use of the power tool.
- Try to keep the load as low as possible.
Measures to reduce the vibration load are, e.g. wearing gloves and limiting the working time. Wherein all states of operation must be included (e.g. times when the power tool is switched off and times where the power tool is switched on but running without load).
WARNING!
- Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term „power tool“ in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
- Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. - Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. - Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-slip safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second. - Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations. - Service
a) Have your power tool serviced by a qualified repair person using only identical replace- ment parts. This will ensure that the safety of the power tool is maintained.
Appliance-specific safety instructions for grinders
- Hold the appliance by the insulated handles as the abrasive belt can come into contact with its own power cable. Damage to a live wire may make exposed metal parts of the power tool live and could give the operator an electric shock.
WARNING!
- Dusts from materials such as leaded paint, some types of wood and metal can be harmful to your health.
- Contact with or inhalation of these dusts can represent a health hazard for the person operating the appliance and other people in the vicinity.
- Wear safety goggles and a protective dust mask!
Operation
Tensioning/replacing the abrasive
belt
WARNING! RISK OF INJURY!
Always remove the power plug from the wall socket before carrying out any work on the belt grinder.
- Loosen the clamping device for the abrasive belt by swivelling the clamping lever all the way out. The abrasive belt can now be removed.
- Now fit a new abrasive belt or swap the belt to work on a different material or to use a different grain size.
IMPORTANT: The direction of the arrows on the inside of the abrasive belt and on the appliance housing must match. - Push the clamping lever back into its initial position.
Manually adjusting the abrasive belt
If the belt tracking is not centred when you switch on the appliance, you may need to manually adjust it.
- To do this, turn the adjusting screw on the front roller until the abrasive belt is running centred.
IMPORTANT: It is important to ensure that the abrasive belt does not rub against the housing. Check the belt tracking regularly and adjust it with the adjusting screw if required.
Adjusting the additional handle
You can position the additional handle in several different positions.
- To reposition the additional handle undo the screw.
- Move the additional handle to the required position.
- Retighten the screw.
Flipping up the front cover
You can flip up the front cover to grind in hardto-reach areas (see illustration). 
WARNING!
- The front cover can only be flipped upwards if the additional handle is also positioned upwards (see section “Adjusting the additional handle”).
- Flip up the front cover.
Attaching/removing a dust extraction unit
WARNING! RISK OF EXPLOSION!
- If there is an explosive dust/air mixture, you must use a specially designed extraction appliance. RISK OF FIRE DUE TO FLYING SPARKS! Do not use dust extraction systems (dust collector or vacuum cleaner) when grinding metals.
- Materials containing asbestos must not be processed. Asbestos is a known carcinogen.
WARNING! RISK OF FIRE!
- When working with power tools which have a dust collector or can be connected to a vacuum cleaner via a vacuum cleaner adapter, there is a risk of fire! In unfavourable conditions, e.g. when sparks are flying while sanding metal or metal residues in wood, wood dust in the dust collector (or the bag of the vacuum cleaner) can spontaneously ignite. This is a particular risk if the wood dust is mixed with paint residues or other chemicals and the workpiece has become hot after being worked for a long time. Therefore, do not allow the workpiece to overheat and always empty the dust box or the dust bag of the vacuum cleaner before taking a break from work.
- Ensure that your workplace is adequately ventilated.
- Observe the regulations applicable in your country regarding the materials to be worked.
Wear a dust mask.
Fitting the dust collector 11
- Push the dust collector 11 onto the dust collector connection 9 from above.
Dismantling/removing the dust collector
- Pull the dust collector 11 off upwards.
Connecting a dust extraction adapter and reducer for an external extraction appliance
- Push the dust extraction adapter 16 onto the connection 9.
- Push the reducer 15 for the dust extraction adapter into the adapter fitting.
- Push the hose from a suitable dust extraction appliance (e.g. a workshop vacuum cleaner) onto the reducer 15 for external vacuum extraction.
Removing the dust extraction adapter and reducer for an external extraction appliance
- Pull off the hose of the dust extraction appliance.
- Remove the reducer 15 for external dust extraction.
- Pull the dust extraction adapter 16 upwards off the connection 9.
Working procedures
A light grinding pressure is sufficient
- Apply minimal pressure when grinding. The belt grinder’s own weight is sufficient for a good grinding result. In addition, working this way helps to reduce the wear on the abrasive belt 13 and the surface of the workpiece will become more smooth.
Removal and surface
- The material removal rate and surface quality are determined by the belt speed and grain strength of the abrasive belt 13 (see also the section “Selecting speed and abrasive belt”).
Grinding
- Place the appliance on the workpiece when switched on and work at a moderate feed rate. Guide the grinder in parallel and overlapping sanding motions over the workpiece. To avoid unpleasant transverse grinding marks, always sand in the direction of the grain. After completing the task, lift the appliance from the workpiece and then switch it off.
NOTE
- ways hold the appliance firmly with two hands while working.
Use
Switching on and off
While operating the belt grinder, you can choose between instantaneous and continuous operation. Switching to instantaneous operation
♦ Press the ON/OFF switch.
Switching off instantaneous operation
♦ Release the ON/OFF switch.
Switching to continuous operation
♦ Press the ON/OFF switch , keep it pressed in and then press the lock button.
Switching off continuous operation
♦ Press the ON/OFF switch and then release it.
Emptying the dust collector
The dust collector 11 should be emptied after every 10 minutes of operation at least.
- Pull the dust collector 11 off (see section “Attaching/removing a dust extraction unit”)
- Shake the dust collector 11 over a rubbish bin to empty it.
- Fit the dust collector 11 back onto the appliance.
Selecting speed and abrasive belt
You can use the belt speed adjusting wheel to adjust the speed, even while the appliance is running. The optimum belt speed is dependent on the workpiece or material being processed. We recommend carrying out a practice run to determine the correct speed. In the table below, you will find some recommended values which will help you determine which belt and speed to use for which job.
| Material/working area | Softwood |
| Rough sanding (grain size) | 60 |
| Finishing (grain size) | 240 |
| Speed preselection | high (5–6) |
| Material/working area | Hardwood |
| Rough sanding (grain size) | 60 |
| Finishing (grain size) | 180 |
| Speed preselection | high (5–6) |
| Material/working area | Chipboard |
| Rough sanding (grain size) | 60 |
| Finishing (grain size) | 150 |
| Speed preselection | high (5–6) |
| Material/working area | Removing paint/varnish |
| Rough sanding (grain size) | 60 |
| Finishing (grain size) | –– |
| Speed preselection | high (5–6) |
| Material/working area | Rubbing down paintwork/varnish |
| Rough sanding (grain size) | 60 |
| Finishing (grain size) | 320 |
| Speed preselection | high (5–6) |
| Material/working area | Removing rust from steel |
| Rough sanding (grain size) | 60 |
| Finishing (grain size) | 120 |
| Speed preselection | high (5–6) |
| Material/working area | Plastics |
| Rough sanding (grain size) | 60 |
| Finishing (grain size) | 240 |
| Speed preselection | high (5–6) |
| Material/working area | Non-ferrous metals (e.g.luminium) |
| Rough sanding (grain size) | 60 |
| Finishing (grain size) | 150 |
| Speed preselection | high (5–6) |
Stationary work
- Turn the additional handle 2 to the horizontal position.
- Turn the power tool as shown in the illustration and place it on a stable worktop.
- Fit the two screw clamps 14 in the recesses 8 provided and clamp the power tool tightly.
Tips and tricks
- Never use the same abrasive belt 13 to work wood and metal.
- Worn or cracked abrasive belts can damage the workpiece. Therefore, be sure to replace worn abrasive belts before starting work.
- Always hang up the abrasive belts to store them, as kinks etc. can make them unusable.
Maintenance and cleaning
WARNING! RISK OF INJURY! Switch off the appliance and pull out the power plug before starting any work on the appliance.
The belt grinder is maintenance-free.
- Always clean the appliance directly after finishing work.
- Use a dry cloth to clean the housing. Under no circumstances should you use fuel, detergents, solvents or abrasive cleaners.
Emptying/cleaning the dust collector 11
- Pull the dust collector 11 off the appliance.
- Empty the dust collector 11 completely by knocking out the contents and then push the dust collector 11 back onto the appliance.
- Ensure ventilation openings are always free.
- Remove any adhering grinding dust with a brush.
Disposal
The packaging is made from environmentally friendly material and can be disposed of at your local recycling plant.
Do not dispose of power tools in your normal domestic waste!
European Directive 2012/19/EU requires that worn-out power tools be collected separately and recycled in an environmentally compatible manner.
Your local community or municipal authorities can provide information on how to dispose of the appliance.
Dispose of the packaging in an environmentally friendly manner.
Note the labelling on the packaging and separate the packaging material components for disposal if necessary. The packaging material is labelled with abbreviations (a) and numbers (b) with the following meanings: 1–7: plastics, 20–22: paper and cardboard, 80–98: composites.
Your local community or municipal authorities can provide information on how to dispose of the worn-out product.
The product is recyclable, subject to extended producer responsibility and is collected separately.
Kompernass Handels GmbH warranty
Dear Customer,
This appliance has a 3-year warranty valid from the date of purchase. If this product has any faults, you, the buyer, have certain statutory rights. Your statutory rights are not restricted in any way by the warranty described below.
Warranty conditions
The warranty period starts on the date of purchase.
Please keep your receipt in a safe place. This will be required as proof of purchase.
If any material or manufacturing fault occurs within three years of the date of purchase of the product, we will either repair or replace the product for you or refund the purchase price (at our discretion).
This warranty service requires that you present the defective appliance and the proof of purchase (receipt) within the three-year warranty period, along with a brief written description of the fault and of when it occurred.
If the defect is covered by the warranty, your product will either be repaired or replaced by us. The repair or replacement of a product does not signify the beginning of a new warranty period.
Warranty period and statutory claims for defects
The warranty period is not prolonged by repairs effected under the warranty. This also applies to replaced and repaired components. Any damage and defects present at the time of purchase must be reported immediately after unpacking. Repairs carried out after expiry of the warranty period shall be subject to a fee.
Scope of the warranty
This appliance has been manufactured in accordance with strict quality guidelines and inspected meticulously prior to delivery.
The warranty covers material faults or production faults. The warranty does not extend to product parts subject to normal wear and tear or to fragile parts which could be considered as consumable parts such as switches or parts made of glass.
The warranty does not apply if the product has been damaged, improperly used or improperly maintained. The directions in the operating instructions for the product regarding proper use of the product are to be strictly followed. Uses and actions that are discouraged in the operating instructions or which are warned against must be avoided.
This product is intended solely for private use and not for commercial purposes. The warranty shall be deemed void in cases of misuse or improper handling, use of force and modifications/repairs which have not been carried out by one of our authorised Service centres.
The warranty period does not apply to
- Normal reduction of the battery capacity over time
- Commercial use of the product
- Damage to or alteration of the product by the customer
- Non-compliance with safety and maintenance instructions, operating errors
- Damage caused by natural hazards
Warranty claim procedure
To ensure quick processing of your case, please observe the following instructions:
- Please have the till receipt and the item number (e.g. IAN 12345) available as proof of purchase.
- You will find the item number on the type plate on the product, an engraving on the product, on the front page of the operating instructions (below left) or on the sticker on the rear or bottom of the product.
- If functional or other defects occur, please contact the service department listed either by telephone or by e-mail.
- You can return a defective product to us free of charge to the service address that will be provided to you. Ensure that you enclose the proof of purchase (till receipt) and information about what the defect is and when it occurred.
You can download these instructions along with many other manuals, product videos and installation software at www.lidl-service.com.
This QR code will take you directly to the Lidl service page (www.lidl-service.com) where you can open your operating instructions by entering the item number (IAN) 364419_2010.
WARNING!
- Have the power tool repaired by the service centre or a qualified electrician and only using genuine replacement parts. This will ensure that the safety of the appliance is maintained.
- Always ensure that the power plug or the mains cable is replaced only by the manufacturer of the appliance or by an approved customer service provider. This will ensure that the safety of the appliance is maintained.
NOTE
- Replacement parts not listed (such as carbon brushes, switches, dust collector) can be ordered via our service hotline.
Service
Service Great Britain
Tel.: 0800 404 7657
E-Mail: [email protected]
Service Ireland
Tel.: 1890 930 034
(0,08 EUR/Min., (peak))
(0,06 EUR/Min., (off peak))
E-Mail: [email protected]
IAN 364419_2010
Importer
Please note that the following address is not the service address. Please use the service address provided in the operating instructions.
KOMPERNASS HANDELS GMBH
BURGSTRASSE 21
44867 BOCHUM
GERMANY
www.kompernass.com
Translation of the original Conformity Declaration
We, KOMPERNASS HANDELS GMBH, documents officer: Mr. Semi Uguzlu, BURGSTR. 21, 44867 BOCHUM, GERMANY, hereby declare that this product complies with the following standards, normative documents and EC directives:
Machinery Directive
(2006/42/EC)
EMC (Electromagnetic Compatibility)
(2014/30/EU)
RoHS Directive
(2011/65/EU)*
* The manufacturer bears the full responsibility for compliance with this conformity declaration. The object of the declaration described above complies with the requirements of the Directive 2011/65/EU of the European Parliament and Council of 8 June 2011 on the limitations of use of certain dangerous substances in electrical and electronic appliances.
Applied harmonised standards
EN 62841-1:2015
EN 62841-2-4:2014
EN 55014-1:2017
EN 55014-2:2015
EN 61000-3-2:2014
EN 61000-3-3:2013
EN 50581:2012
Type designation of machine: Belt sander PBSD 600 A1
Year of manufacture: 12–2020
Serial number: IAN 364419_2010
Bochum, 15/01/2021
Semi Uguzlu
– Quality Manager –
We reserve the right to make technical changes in the context of further product development.
KOMPERNASS HANDELS GMBH
BURGSTRASSE 21
44867 BOCHUM
GERMANY
www.kompernass.com
Last Information Update · Stand der Informationen · Version des informations · Stand van de informatie Stav informací · Stan informacji · Stav informácií · Estado de las informaciones · Tilstand af information: 01 / 2021 · Ident.-No.: PBSD600A1-012021-1
